GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 208376  Size: SH
  1. Disconnect the upper oil cooler line fitting at the radiator.
  2. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  3. Object Number: 208321  Size: SH
  4. Disconnect the lower oil cooler line fitting at the radiator.
  5. Remove the propeller shaft. Refer to One-Piece Propeller Shaft Replacement or Two-Piece Propeller Shaft Replacement in Propeller Shaft.
  6. Remove the rear axle torque arm. Refer to Torque Arm Replacement in Rear Suspension.
  7. Remove the catalytic converter hanger. Refer to Converter Hanger Assembly Replacement .
  8. Support the transmission with a transmission jack.
  9. Remove the transmission support. Refer to Transmission Support Replacement in Frame and Underbody.
  10. Lower the transmission jack slightly. This will allow access to the oil cooler fittings on the transmission.
  11. Pull the plastic cap back from the quick connect fitting and down along the cooler line about two inches.

  12. Object Number: 104739  Size: SH
  13. Using a bent-tip screwdriver, pull on one of the ends of the E-clip until the clip is out of position and can be completely removed.
  14. Remove the E-clip from the quick connect fitting.
  15. Discard the E-clip.

  16. Object Number: 104740  Size: SH
  17. Pull the cooler line straight out from the quick connect fitting.

  18. Object Number: 46662  Size: SH
  19. On the 3.8 L remove the oil cooler pipes from the clip at the engine mount.

  20. Object Number: 208334  Size: SH
  21. On the 5.7 L remove the oil cooler pipes from the clip at the oil pan.
  22. Remove the cooler lines from the vehicle.

  23. Object Number: 341084  Size: SH
  24. On the 5.7 L remove the oil cooler lines from the clip at the generator bracket.

Installation Procedure

Important: Do not reuse any of the existing E-clips that were removed from the existing quick connect fittings. All clips being installed must be new.


    Object Number: 104743  Size: SH
  1. Install a new E-clip into the quick connect fitting.
  2. Hook one of the open ends of the E-clips in one of the slots in the quick connect fitting.

  3. Object Number: 104746  Size: SH
  4. Rotate the E-clip around the fitting until the clip is positioned with all three ears through the three slots on the fitting.

  5. Object Number: 104741  Size: SH
  6. Do not install the new E-clip onto the fitting by pushing the clip straight down.
  7. Ensure that the three retaining ring ears are seen from inside the fitting and that the retaining ring moves freely in the fitting slots.

  8. Object Number: 104740  Size: SH

    Notice: Ensure that the cooler line being installed has a plastic cap on each end that connects to a quick connect fitting. If no plastic cap exists, or the plastic cap is damaged, obtain a new plastic cap and position on to the cooler line prior to the cooler line installation.

  9. Install the transmission oil cooler line to the vehicle.
  10. Insert the cooler line end into the quick connect fitting until a click is either heard or felt.

  11. Object Number: 341084  Size: SH
  12. On the 5.7 L install the oil cooler lines to the clip at the generator bracket.

  13. Object Number: 208334  Size: SH
  14. On the 5.7 L install the oil cooler pipes to the clip at the oil pan.

  15. Object Number: 46662  Size: SH
  16. On the 3.8 L install the oil cooler pipes to the clip at the engine mount.

  17. Object Number: 104750  Size: SH
  18. Do not use the plastic cap on the cooler line in order to install the cooler line into the fitting.

  19. Object Number: 104753  Size: SH
  20. Position (snap) the plastic cap onto the fitting. Do not manually depress the retaining ring when installing the plastic cap onto the quick connect fitting.
  21. Ensure that the plastic cap is fully seated against the fitting.
  22. Important: If you cannot position the plastic cap against the fitting, remove the retaining ring from the quick connect fitting per Step 5 of the cooler line removal procedure. Check the retaining ring and the tube end in order to ensure neither is bent. Replace the cooler line or the retaining ring if necessary, and reinstall per Step 2 of the cooler line installation procedure.

  23. Pull back sharply on the cooler line in order to ensure that the cooler line is fastened into the quick connect fitting.

  24. Object Number: 104754  Size: SH
  25. Ensure that no gap is present between the cap and the fitting.
  26. Raise the transmission jack.
  27. Install the transmission support. Refer to Transmission Support Replacement in Frame and Underbody.
  28. Remove the transmission jack.
  29. Install the catalytic converter hanger. Refer to Converter Hanger Assembly Replacement .
  30. Install the rear axle torque arm. Refer to Torque Arm Replacement in Rear Suspension.
  31. Install the propeller shaft. Refer to One-Piece Propeller Shaft Replacement or Two-Piece Propeller Shaft Replacement in Propeller Shaft.

  32. Object Number: 208321  Size: SH
  33. Connect the lower oil cooler line fitting to the radiator.
  34. Tighten
    Tighten the lower oil cooler line fitting to 27 N·m (20 lb ft).

  35. Lower the vehicle.

  36. Object Number: 208376  Size: SH
  37. Connect the upper oil cooler pipe fitting to the radiator.
  38. Tighten
    Tighten the upper oil cooler pipe fitting to 27 N·m (20 lb ft).

  39. Check the transmission fluid.