Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
DEFINITION: The transmission gears clash when shifting from one gear into another gear. | ||||
1 | Check for proper clutch operation. Does the clutch operate properly? | -- | Go to Step 2 | -- |
2 | Verify that the clutch is releasing properly. Is the clutch releasing properly? | -- | Go to Step 4 | Go to Step 3 |
3 | Repair the clutch system. Refer to Release Bearing Replacement in Clutch. Does the clutch release? | -- | System OK | -- |
4 | Check for air in the clutch hydraulic system. Is there air in the hydraulic system? | -- | Go to Step 5 | Go to Step 6 |
5 | Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding in Clutch. Do the gears still clash? | -- | Go to Step 6 | System OK |
6 | Inspect the transmission control for wear. Is the transmission control worn? | -- | Go to Step 7 | Go to Step 8 |
7 | Replace the transmission control. Refer to Shift Control Assembly Replacement . Do the gears still clash? | -- | Go to Step 8 | System OK |
8 | Check the transmission fluid level. Refer to Transmission Fluid Level Inspection . Do the gears still clash? | -- | Go to Step 9 | System OK |
9 | Check for the correct type transmission fluid. Is the correct type transmission fluid being used? | -- | Go to Step 11 | Go to Step 10 |
10 | Drain and refill the transmission. Refer to Transmission Oil Drain and Fill . Do the gears clash? | -- | Go to Step 11 | System OK |
11 |
Are the gear shift and/or synchronizers worn or damaged? | -- | Go to Step 12 | Go to Step 13 |
12 |
Do the gears still clash? | -- | -- | System OK |
13 | Inspect the clutch pilot bearing for binding. Is the pilot bearing binding? | -- | Go to Step 14 | -- |
14 |
Do the gears still clash? | -- | -- | System OK |
