The Air Delivery description and operation is divided into 5 areas:
• | HVAC control components |
• | Recirculation operation |
HVAC Control Components
HVAC Control Module
The HVAC control module is a device that interfaces between the operator and
the HVAC system to maintain air temperature and distribution settings. The control
module sends switch input data to the instrument panel module (IPM), and receives
display data from the IPM through signal and clock circuits. The ignition 3
voltage circuit provides a device on signal. The control module does not retain any
HVAC DTCs or settings.
Instrument Panel Integration Module
A function of the IPM operation is to process HVAC system inputs and outputs.
Also, the IPM acts as the HVAC control module class 2 interface. The battery
positive voltage circuit provides power that the IPM uses for keep alive memory (KAM).
If the battery positive voltage circuit loses power, then all HVAC DTCs and settings
will be erased from KAM. The ignition 3 voltage circuit provides a device on
signal. The IPM supports the following features:
Feature
| Availability
|
Afterblow
| Yes
|
Purge
| Yes
|
Personalization
| Optional
|
Actuator Calibration
| Yes
|
Mode/Recirculation Actuator
The mode/recirculation actuator is a 5-wire bi-directional electric motor
that incorporates a feedback potentiometer. Ignition 3 voltage, low reference,
control, 5-volt reference, and position signal circuits enable the actuator
to operate. The control circuit uses either a 0, 2.5, or 5-volt signal to command
the actuator movement. When the actuator is at rest, the control circuit value is
2.5 volts. A 0 or 5-volt control signal commands the actuator movement
in opposite directions. When the actuator shaft rotates, the potentiometer's adjustable
contact changes the door position signal between 0-5 volts.
The HVAC control module uses a range of 0-255 counts to index the
actuator position. The door position signal voltage is converted to a 0-255 count
range. When the module sets a commanded, or targeted, value, the control signal is
changed to either 0 or 5 volts depending upon the direction that the actuator
needs to rotate to reach the commanded value. As the actuator shaft rotates, the changing
position signal is sent to the module. Once the position signal and the commanded
value are the same, the module changes the control signal to 2.5 volts.
Blower Motor Control Processor
The blower motor control processor is an interface between the HVAC control
module and the blower motor. The blower motor speed control, battery positive voltage,
and ground circuits enable the control processor to operate. The HVAC control module
provides a pulse width modulation (PWM) signal to the control processor in order to
command the blower motor speed. The processor supplies 12 volts to the blower
motor through the blower motor voltage supply circuit. The control processor uses
the blower motor ground as a low side control to adjust the blower motor speed.
Air Speed
The blower motor forces air to circulate within the vehicle interior. The vehicle
operator determines the blower motor speed by placing the blower motor switch in a
desired speed position or by selecting automatic operation. The blower motor will
only operate if the blower motor switch is in any position other than OFF, and the
ignition switch is in the RUN position.
In manual operation, once a blower speed is selected, the blower speed remains
constant until a new speed is selected. In automatic operation, the HVAC control module
will determine what blower speed is necessary in order to achieve or maintain a desired
temperature.
As the requested blower speed increases, the following conditions occur:
• | The HVAC control module increases the amount of time that the blower motor
speed control circuit is modulated to ground. |
• | The voltage and duty cycle, measured between the blower motor speed control
circuit and ground, decrease. |
As the requested blower speed decreases, the following conditions occur:
• | The HVAC control module decreases the amount of time that the blower motor
speed control circuit is modulated to ground. |
• | The voltage and duty cycle, measured between the blower motor speed control
circuit and ground, increase. |
Afterblow
Afterblow is a feature that dries the evaporator core by operating the blower
motor after the engine is turned OFF. This reduces the amount of microbial growth
that can create undesirable odors. The vehicle does not come equipped with the afterblow
feature turned ON. If the afterblow feature is required due to an odor concern, it
must be turned ON by the scan tool.
The following conditions must be met for afterblow to operate:
• | The engine has been turned OFF for at least 45 minutes. |
• | The ambient air temperature is at least 21°C (70°F). |
• | The A/C compressor operated for more than 3 minutes. |
• | The system voltage is at least 12 volts. |
Once the above conditions have been met, the blower will run for 4 seconds.
Purge Operation
If the ambient air temperature is less than 2°C (35°F) and the coolant
temperature is less than 10°C (50°F), then a 75-second purge will occur. The
purge will begin as soon as the coolant temperature reaches 4°C (40°F). The
mode door will move to the defrost position and the blower motor will be near half
speed.
Air Distribution
The HVAC control module controls the mode actuator in order to distribute airflow
to a desired outlet. The mode switch provides the vehicle operator with the ability
to override the automatic setting. When the mode door is moved to the defrost position,
the A/C compressor clutch engages and the recirculation actuator will be moved to
the outside air position. Regardless of the mode setting, a small amount of air will
be diverted to the defrost ducts to reduce windshield fogging. When VENT is pressed,
the following will occur:
• | The mode actuator will be moved to the panel position. |
• | The recirculation actuator will be placed in the outside air position. |
• | The A/C compressor will be commanded OFF. |
After a malfunction occurs to the mode actuator, it is driven to the Defrost
position On startup. The HVAC control module will place the mode door in the last
selected position.
Recirculation Operation
The HVAC control module controls the air intake through the recirculation actuator.
Recirculation is not available when the mode is in defrost. When the mode is in defog, recirculation
will only be available for 10 minutes. The operator must activate the blower
for recirculation operation. The A/C high-pressure recirculation switch can cause
the HVAC system to recirculate air. If the recirculation switch is pressed into the
ON position when the mode switch is in an unavailable mode position, then the recirculation
switch LED will flash 3 times. When the high side pressure reaches 2 206-2 620 kPa
(320-380 psi), the powertrain control module (PCM) will place the HVAC
system in recirculation mode. The high side pressure is lowered when the inside air
cools the refrigerant within the A/C evaporator. When the high-side pressure reaches
1 447-1 861 kPa (210-270 psi), the PCM will
place the HVAC system out of recirculation mode.
Automatic Operation
In automatic operation, the HVAC control module will maintain the comfort level
inside of the vehicle by controlling the A/C compressor clutch, the blower motor,
the air temperature actuators, mode actuator, and recirculation.
To place the HVAC system in Automatic mode, the following is required:
• | The blower motor switch must be in the AUTO position. |
• | The air temperature switch must be in any other position other than 66
or 88 degrees. |
• | The mode switch must be in the Auto position. |
Once the desired temperature is reached, the blower motor, mode, recirculation
and temperature actuators will automatically be adjusted to maintain the temperature
selected. The HVAC control module performs the following functions to maintain the
desired air temperature:
• | Monitor the following sensors: |
- | The inside air temperature sensor |
- | The ambient air temperature sensor |
- | The upper air temperature sensor, if cool air is required |
- | The lower air temperature sensor, if warm air is required |
• | Regulate blower motor speed. |
• | Position the air temperature actuator. |
• | Position the mode actuator. |
• | Position the recirculation actuator. |