Step
| Action
| Yes
| No
|
DEFINITION: The low side pressure is higher than normal and the high side pressure
is lower than normal.
• | Malfunctioning air conditioning (A/C) compressor |
• | Refrigerant under charge |
|
1
| Were you sent here from the air conditioning (A/C) System Performance Test?
| Go to
Step 2
| Go to
Air Conditioning (A/C) System Performance Test
|
2
| After continued operation of the A/C system, do the low and high side pressures
equalize or become static?
| Go to
Step 5
| Go to
Step 3
|
3
|
- Refer to the pressures recorded during the A/C System Performance Test.
- Inspect for the following conditions:
Caution: Avoid contact with moving parts and hot surfaces while working around
a running engine in order to prevent physical injury.
• | The low side refrigerant line at the compressor feels cool-to-warm. |
• | The high side refrigerant line at the compressor feels warm-to-hot. |
Do the listed conditions exist?
| Go to
Step 5
| Go to
Step 4
|
4
|
- Refer to the pressures recorded during the A/C System Performance Test.
- Inspect for the following conditions:
• | The low side refrigerant line at the compressor feels warm. |
• | The high side refrigerant line at the compressor feels warm-to-hot. |
Do the listed conditions exist ?
| Go to
Step 5
| Go to
Air Conditioning (A/C) System Performance Test
|
5
| The A/C system has a low refrigerant charge.
Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the action complete?
| Go to
Step 6
| --
|
6
|
- After you perform the repairs, record the following information:
• | The low and the high side pressures |
• | The instrument panel (I/P) outlet air temperature |
- Compare the pressures and the temperature to those listed in the A/C Performance
Chart. Refer to
Air Conditioning (A/C) System Performance Test
.
Are the readings within the specified ranges found on the A/C Performance Chart?
| Go to
Step 13
| Go to
Step 7
|
7
| The A/C compressor is malfunctioning.
Remove the expansion device and inspect for contamination. Refer to
Expansion (Orifice) Tube Replacement
.
Did you find metal flakes on the expansion device?
| Go to
Step 9
| Go to
Step 8
|
8
| Inspect the expansion device for a brown, powdery residue indicating desiccant
in the A/C system.
Is a brown, powdery residue present?
| Go to
Step 11
| Go to
Step 12
|
9
|
- Remove the compressor hose from the compressor. Refer to the appropriate
procedure:
- Inspect for metal flake contamination at the line connections and the
compressor ports.
Is metal flake contamination present?
| Go to
Step 10
| Go to
Step 12
|
10
|
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Replace the expansion tube. Refer to
Expansion (Orifice) Tube Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the action complete?
| Go to
Step 13
| --
|
11
|
- Flush the A/C system. Refer to
Flushing
.
- Replace the expansion tube. Refer to
Expansion (Orifice) Tube Replacement
.
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Replace the accumulator. Refer to
Air Conditioning Accumulator Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the action complete?
| Go to
Step 13
| --
|
12
|
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Is the action complete?
| Go to
Step 13
| --
|
13
| Operate the system in order to verify the repair.
Did you find and correct the condition?
| System OK
| Go to
Symptoms - HVAC Systems - Manual
in HVAC Systems - Manual or Go to
Symptoms - HVAC Systems - Automatic
in HVAC Systems - Automatic
|