GM Service Manual Online
For 1990-2009 cars only

Object Number: 414903  Size: MF
Engine Controls Components
A/C Clutch and Relay
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

When an A/C mode is selected, the A/C control head or the A/C programmer supplies a 12 volt signal to the PCM A/C request input. The A/C compressor clutch relay is controlled by the PCM. The PCM provides a ground path for the A/C relay coil. When the A/C compressor relay is engaged battery voltage is supplied to the compressor clutch coil. The PCM will enable the A/C compressor clutch whenever the engine is running and the A/C has been requested unless one or more of the following conditions are present:

    • Throttle angle is greater than 90 percent.
    • A/C head pressure is greater than 414 psi (4.27 volts) or less than 34 psi (0.35 volt) (as determined by the A/C refrigerant pressure sensor).
    • Ignition 1 voltage is below 10.5 volts.
    • Engine speed is greater than 4,500 RPM for longer than 5 seconds.
    • Engine speed is greater then 5,400  RPM for any amount of time.
    • ECT is greater than 125°C (257°F).
    • IAT is less than 5°C (41°F).

Any of the conditions described above will inhibit A/C compressor relay operation.

Diagnostic Aids

Check for the following conditions:

    • Poor connection at the PCM. Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection.
    • Damaged harness. Inspect the wiring harness for damage.
    • If the harness appears to be OK, disconnect the PCM, turn the ignition ON and observe a voltmeter connected to the A/C relay control circuit at the PCM harness connector while moving connectors and wiring harnesses related to the A/C relay. A change in voltage will indicate the location of the malfunction.

Check for conditions that will disable A/C operation:

    • Throttle angle greater than 90 percent.
    • A/C head pressure greater than 414 psi (4.27 volts) or less than 34 psi (0.35 volt) (as determined by the A/C refrigerant pressure sensor).
    • Ignition 1 voltage below 10.5 volts.
    • Engine speed greater than 4,500 RPM for longer than 5 seconds.
    • Engine speed greater then 5,400 RPM for any amount of time.
    • ECT greater than 125°C (257°F).
    • IAT less than 5°C (41°F).

A/C Compressor Clutch Control Circuit Diagnosis

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Are any PCM DTCs stored?

--

Go to Diagnostic Trouble Code (DTC) List/Type

Go to Diagnostic System Check in HVAC