Removing and installing the cap is straightforward. Be
sure to thoroughly clean around the reservoir cap before removing it to avoid
getting dirt into the reservoir. Then remove the cap with a diaphragm.
The fluid level sensor is serviced only by replacing the reservoir.
Removal Procedure
- Disconnect the electrical connector from the fluid level sensor.
- Drain the brake fluid from the master cylinder reservoir.
- Tap back pins until clear
of reservoir. Be careful not to damage the reservoir or the master cylinder.
If needed, loosen or remove the strut cross bar for access.
- Remove the reservoir.
- Remove the seals.
- Inspect the reservoir for cracks or deformities. If found, replace
the reservoir.
- Clean the reservoir with clean denatured alcohol. Dry with unlubricated
compressed air.
Installation Procedure
- Lubricate the new seals and reservoir bayonets with clean brake
fluid.
- Install the seals, making sure they are fully seated.
- Install the reservoir
onto the master cylinder by pressing straight down by hand until the pin holes
are aligned.
- Tap in the pins to retain
the reservoir. Be careful not to damage the reservoir or master cylinder.
If the strut cross bar had been loosened or removed, reinstall it.
Fill the master cylinder reservoir to the full level mark using only
Delco Supreme II (GM P/N 12377967) Brake Fluid, or equivalent DOT-3 brake
fluid.
- Connect the electrical connector to the fluid level sensor.
- Bleed the hydraulic system.
- Recheck the fluid level in the reservoir.