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For 1990-2009 cars only

'FAST START' CRANK SENSOR ADJUSTMENT

1988 DELTA 88, NINETY-EIGHT, AND TORONADO MODELS EQUIPPED WITH 3800 ENGINES VIN CODE C

The 1988 3800 V-6 engine is equipped with an improved ignition system which is called a "Fast Start", due to its ability to identify which cylinders to direct spark to within one third (1200) of a crankshaft revolution. Previous C31 systems could take as long as two crankshaft revolutions to synchronize and initiate spark, because they had to wait for the camshaft sensor pulse.

This new ignition system features dual hall effect switches, contained in a single crankshaft position sensor assembly. Dual interrupter rings are mounted on the rear of the crankshaft harmonic balancer. The outer ring has eighteen equally sized and equally spaced teeth while the inner ring has three spaces (windows) which are 10, 20, and 30 degrees in width.

With this new design, exact positioning of the dual hall effect switches (crankshaft sensor assembly) between the interrupter rings is critical. A new crankshaft sensor positioning tool, J 37089 has been developed for this purpose, which will also check the concentricity of the interrupter rings to detect bent vanes that otherwise might go unnoticed by visual inspection. This tool will be released to all dealerships in the very near future; however, until the time of its receipt, if it is necessary to replace the crankshaft sensor, the following procedure should be followed:

1. With the harmonic balancer removed, install crankshaft sensor pedestal assembly to engine and torque bolts to 30 N - m (22 lbs. ft.).

2. Loosen the pinch bolt on the new sensor pedestal until the sensor is free to slide in the pedestal.

3. Reinstall harmonic balancer while making sure that both interrupter rings are properly aligned in the crankshaft sensor slots. Torque balancer bolt to 297 N-m (220 lbs. ft.).

4. Rotate the harmonic balancer until one tooth of the outer interrupter ring fills the outer sensor slot.

5. Insert one gage strip of the adjustment tool J 051236179 between the outer interrupter ring and sensor (see Fig. 1).

6. Torque sensor retaining pinch bolt to 4 N-m (35 lbs. in.) while maintaining light pressure on sensor against gage and interrupter ring. This clearance should be checked again at three positions around the interrupter ring, approximately 1200 apart. If the interrupter ring contacts the sensor at any point during harmonic balancer rotation, either the sensor is misadjusted or the interrupter ring has excessive runout and must be replaced.


Object Number: 92638  Size: MF

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