Removal Procedure
Tool Required:
J 39348 Fuel Sender
Spanner Wrench
Notice: Do Not handle the fuel sender assembly by the fuel pipes. The amount
of leverage generated by handling the fuel pipes could damage the joints.
Important: Always replace the fuel sender gasket when reinstalling the fuel sender
assembly.
- Relieve the fuel system fuel pressure. Refer to
Fuel Pressure Relief
.
- Drain the fuel tank. Refer to
Fuel Tank Draining
.
- Remove the fuel tank. Refer to
Fuel Tank Replacement
.
- Clean all of the fuel pipe connections, all of the hose connections,
and all of the areas surrounding the connections before disconnecting the
connections in order to avoid possible contamination of the fuel system.
- Remove the quick-connect fittings at the fuel sender assembly.
Refer to
Plastic Collar Quick Connect Fitting Service
.
- Using the J 39348
Fuel Sender Spanner Wrench, remove the fuel sender assembly locking
nut, the fuel sender assembly and the O-ring from the fuel tank.
- Discard the fuel sender assembly O-ring.
Installation Procedure
- Install the new fuel tank
pressure sensor (7) to the modular fuel sender.
- Connect the electrical connector to fuel tank vapor pressure sensor.
- Reinstall the fuel tank. Refer to
Fuel Tank Replacement
.
- Lower the vehicle.
- Add fuel and reinstall the fuel fill cap.
- Reconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in
engine
electrical
- Inspect for fuel leaks.
7.1. | Turn the ignition switch ON for 2 seconds. |
7.2. | Turn the ignition switch OFF for 10 seconds. |
7.3. | Turn the ignition switch ON. |
7.4. | Check for fuel leaks. |