When an A/C mode is selected, the A/C control head or the A/C programmer supplies a 12 volt signal to the PCM A/C request input. The A/C compressor clutch relay is controlled by the PCM. The PCM provides a ground path for the A/C relay coil. When the A/C compressor relay is engaged battery voltage is supplied to the compressor clutch coil. The PCM will enable the A/C compressor clutch whenever the engine is running and the A/C has been requested unless one or more of the following conditions are present:
• | Throttle angle is greater than 90%. |
• | A/C head pressure is greater than 414 psi (4.27 volts) or less than 34 psi (0.35 volt) (as determined by the A/C refrigerant pressure sensor). |
• | Ignition 1 voltage is below 10.5 volts. |
• | Engine speed is greater than 4500 RPM for longer than 5 seconds. |
• | Engine speed is greater then 5400 RPM for any amount of time. |
• | ECT is greater than 125°C (257°F). |
• | IAT is less than 5°C (41°F). |
Any of the conditions described above will inhibit A/C compressor relay operation.
Check for the following conditions:
• | Poor connection at the PCM. Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection. |
• | Damaged harness. Inspect the wiring harness for damage. |
• | If the harness appears to be OK, disconnect the PCM, turn the ignition on and observe a voltmeter connected to the A/C relay control circuit at the PCM harness connector while moving connectors and wiring harnesses related to the A/C relay. A change in voltage will indicate the location of the malfunction. |
Check for conditions that will disable A/C operation:
• | Throttle angle greater than 90 %. |
• | A/C head pressure greater than 414 psi (4.27 volts) or less than 34 psi (0.35 volt) (as determined by the A/C refrigerant pressure sensor). |
• | Ignition 1 voltage below 10.5 volts. |
• | Engine speed greater than 4500 RPM for longer than 5 seconds. |
• | Engine speed greater then 5400 RPM for any amount of time. |
• | ECT greater than 125°C (257°F). |
• | IAT less than 5°C (41°F). |
Number(s) below refer to Step number(s) on the diagnostic table:
Stored diagnostic trouble codes may disable the A/C compressor. This diagnostic table may lead to improper diagnosis and replacement of good parts if diagnostic trouble codes are present.
The A/C compressor clutch should not be engaged with the engine running if an A/C mode is not selected at the control head.
The A/C compressor clutch should engage if the appropriate conditions have been met.
Checks for an A/C request signal from the control head to the PCM.
Checks the ignition feed circuit to the A/C relay.
Determines whether the A/C relay or the circuitry is causing the condition.
Determines if the PCM is turning the A/C relay ON due to a false A/C request.
Isolates the problem to the A/C control head or the PCM.
Determines if the A/C relay is malfunctioning or the A/C relay control circuit is grounded all the time.
This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .
Step | Action | Value(s) | Yes | No | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Was the Powertrain OBD System Check performed? | -- | ||||||||||||
Are any PCM DTCs stored? | -- | Go to applicable DTCs | ||||||||||||
Important: : Before continuing with diagnosis, the following conditions must be
met:
Is the A/C compressor clutch engaged? | -- | |||||||||||||
Is the A/C compressor clutch engaged? | -- | Go to Diagnostic Aids | ||||||||||||
5 | With an A/C mode still selected, observe A/C Request on the scan tool. Does A/C Request display Yes? | -- | ||||||||||||
Does the voltage measure near the specified value? | B+ | |||||||||||||
7 |
Was a problem found? | -- | Go to Heater, Ventilation, And Air Conditioning (HVAC) | |||||||||||
8 |
Was a problem found? | -- | ||||||||||||
9 | Observe A/C Refrigerant Pressure on the scan tool. Is indicated A/C pressure between the specified values? | 0.35-4.27V | ||||||||||||
10 |
Is high side refrigerant pressure within the specified values? | 234-2854 kPa (34-414 psi) | Go to Heater, Ventilation and Air Conditioning (HVAC) | |||||||||||
11 |
Is any resistance higher than the specified value? | 5 ohms | ||||||||||||
Is the test light ON? | -- | |||||||||||||
Connect a fused jumper between the ignition feed circuit and A/C compressor clutch control circuit at the A/C relay connector. Does the A/C compressor clutch engage? | -- | |||||||||||||
14 |
Was a problem found? | -- | ||||||||||||
15 |
Is the test light ON? | -- | ||||||||||||
16 |
Was a problem found? | -- | ||||||||||||
17 |
Was a problem found? | -- | ||||||||||||
18 |
Does the voltage measure near the specified value? | -- | ||||||||||||
19 |
Was a problem found? | -- | ||||||||||||
20 | Locate and repair short to voltage in the A/C refrigerant pressure signal circuit. Is the action complete? | -- | -- | |||||||||||
Does A/C Request display Yes? | -- | |||||||||||||
Does the voltage measure near the specified value? | B+ | |||||||||||||
23 |
Was a problem found? | -- | Go to Heater, Ventilation, and Air Conditioning (HVAC) | |||||||||||
24 |
Is the A/C compressor clutch engaged? | -- | ||||||||||||
25 | Probe the A/C compressor clutch control circuit at the A/C relay harness connector with a test light to ground. Is the test light ON? | -- | ||||||||||||
26 | Replace the A/C relay. Is the action complete? | -- | -- | |||||||||||
Is the test light ON? | -- | |||||||||||||
28 | Repair short to ground in the A/C compressor clutch relay control circuit. Refer to Repair Procedures in Electrical Diagnosis. Is the action complete? | -- | -- | |||||||||||
29 |
Is the A/C compressor clutch engaged? | -- | ||||||||||||
30 | Locate and repair short to voltage in the A/C compressor clutch control circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||
31 | Repair open or short to ground in ignition feed circuit to the A/C compressor relay. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||
32 | Replace the A/C compressor relay. Is the action complete? | -- | -- | |||||||||||
33 | Repair the A/C compressor clutch. Is the action complete? | -- | -- | |||||||||||
34 | Locate and repair open in the A/C compressor clutch ground circuit (CKT 450). Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||
Important: : The replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming . Replace the PCM. Is the action complete? | -- | -- | ||||||||||||
36 | Replace the A/C refrigerant pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement in HVAC Systems -- Manual. Is the action complete? | -- | -- | |||||||||||
37 |
Important: : Before continuing with diagnosis, the following conditions must be
met:
Is the A/C compressor clutch engaged? | -- | ||||||||||||
38 |
Is the A/C compressor clutch engaged? | -- | System OK |