Notice: Use care when feeding cables to and from the center track and body to
avoid damage to the coated cables and the vehicle's painted surface.
- Route the rear cable conduit behind the jack bracket.
- Feed the rear cable through the slot in the rear pillar.
- Position the PSD actuator motor to the vehicle.
- Rotate the end of the
rear cable housing 90 degrees in order to lock the housing into place. Start
with the flat edges outward against the quarter panel. Observe the
forward locking tab in order to judge the position of the rearward
locking tab. This ensures that the flat side of the locking clips
are properly positioned.
- Route the front cable through the body and position the front
pulley assembly over the stud.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the front
pulley nut .
Tighten
Tighten the front pulley nut to 10 N·m (89 lb in).
- Install the front pulley bolts.
Tighten
Tighten the front pulley bolts to 10 N·m (89 lb in).
- Secure the remaining PSD
support bolts (2 & 3) and nuts (1 & 4) in the correct fastener tightening
sequence as shown.
Tighten
Tighten the PSD actuator motor nuts and the bolts to 10 N·m
(89 lb in).
- Connect the body harness to the PSD module. Use the integral clip
in order to secure the harness.
- Route the rear cable through the guide bracket pulley.
- Slide the cable guide bracket pulley cover over the pulley.
- Align the slot in the cable guide bracket pulley cover to the
hole in the guide bracket.
- Carefully lift the sliding door center track cover away from the
vehicle and route the rear cable through the opening at the rear of the center
track.
- Rotate the cable guide
bracket tab to the quarter outer panel in order to position the cable and
guide into the center of the stop bracket opening.
- Use the cable guide bracket screws (1,2 & 3) in order to attach
the cable guide bracket to the body. Follow the specified torque sequence.
Tighten
Tighten the cable guide bracket screws to 10 N·m (89 lb in).
- Connect both the front
and rear ends of the PSD cable to the center roller bracket.
Important: Ensure that the power sliding door cable barrels are properly installed
into the sliding door center roller bracket (body side) cable retaining fingers
located on the roller bracket. Then bend the retaining fingers 90 degrees
over the barrel ends.
- Carefully slide the center roller bracket to the front of the center
roller track.
- Position the sliding door roller bracket in front of the sliding
door center track. Be careful not to drag the cables on the painted body surface.
Complete the following actions simultaneously:
• | Pull on the rear cable in order to apply temporary tension. |
• | Pull the sliding door center roller bracket towards the front
of the sliding door center track. |
- Install the center roller bracket to the center roller track.
- Position the center roller bracket at the front of the track.
Ensure that the bracket is 25 mm (1 in) away from the forward
radius, to the point where the tensioning slot is accessible in
the window.
- Insert a 3/8 inch drill
bit into the tension slot on the actuator motor until the drill bit bottoms.
- Adjust the cable tension. Refer to
Rear Side Door Actuator Cable Tension Adjustment
.
- Remove the 3/8 inch drill bit from the cable tension slot.
- Position the sliding door
center roller bracket to the rear of the track. Align the pin holes.
- Install the pin to the sliding door center roller bracket.
- Remove the support from the PSD.
- Manually open and close the sliding door in order to verify that:
• | Latch/unlatch function operates |
• | Cable assembly is correctly positioned in the center track |
- Install the right rear taillight. refer to
Tail Lamp Replacement
- Install the vehicle jack into the stowage area.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
- Perform the reinitialization procedure. Refer to
Power Sliding Door (PSD) Re-Initialization
- Install the right rear quarter lower trim panel. Refer to
Rear Quarter Lower Trim Panel Replacement