The air temperature controls are divided into 4 areas:
• | HVAC Control Components |
• | Heating and A/C Operation |
HVAC CONTROL COMPONENTS
HVAC Control Assembly
The HVAC control assembly is a non-Class 2 device that interfaces between
the operator and the HVAC system to maintain air temperature and distribution settings.
The battery positive and ignition 3 voltage circuits provide power to the
control assembly. Three integrated potentiometers control mode and air temperature
door positions and blower motor speed. The control assembly communicates the mode
door position to the vacuum control assembly through five solenoid control circuits.
The control assembly supports the following features:
Feature
| Availability
|
Afterblow
| No
|
Purge
| No
|
Personalization
| No
|
Actuator Calibration
| No
|
Air Temperature Actuator
The actuator is a 3 wire bi-directional electric motor. Ignition 3
voltage, ground and control circuits enable the actuator to operate. The control
circuit uses a 0-12 volt linear-ramped signal to command the actuator movement.
The 0 and 12 volt control values represent the opposite limits of the actuator
range of motion. The values in between 0 and 12 volts correspond to the
positions between the limits.
When the HVAC control module sets a commanded, or targeted, value, the control
signal is set to a value between 0-12 volts. The actuator shaft rotates
until the commanded position is reached. The module will maintain the control value
until a new commanded value is needed.
A/C Refrigerant Pressure Sensor
The A/C refrigerant pressure sensor is a 3 wire piezoelectric pressure
transducer. A 5 volt reference, low reference, and signal circuits enable
the sensor to operate. The A/C pressure signal can be between 0-5 volts.
When the A/C refrigerant pressure is low, the signal value is near 0 volts.
When the A/C refrigerant pressure is high, the signal value is near 5 volts.
The A/C refrigerant pressure sensor protects the A/C system from operating
when an excessively high or low pressure condition exists. The PCM disables the
compressor clutch under the following conditions:
• | A/C pressure is more than 2979 kPa (432 psi). The clutch
will be enabled after the pressure decreases to less than 1510 kPa (219 psi). |
• | A/C pressure is less than 186 kPa (27 psi). The clutch
will be enabled after the pressure increases to more than 207 kPa (30 psi). |
Heating and A/C Operation
The purpose of the heating and A/C system is to provide heated and cooled air
to the interior of the vehicle. The A/C system will also remove humidity from the
interior and reduce windshield fogging. The vehicle operator can determine the
passenger compartment temperature by adjusting the air temperature switch. Regardless
of the temperature setting, the following can effect the rate that the HVAC system
can achieve the desired temperature:
• | Difference between inside and desired temperature |
• | Difference between ambient and desired temperature |
• | Blower motor speed setting |
The A/C system can be engaged by pressing the A/C switch. The A/C switch will
illuminate when the A/C switch is pressed to the on position. The following conditions
must be met in order for the PCM to turn on the compressor clutch:
• | Engine coolant temperature (ECT) is than 124°C (255°F) |
• | Engine RPM is less than 5000 RPM |
• | A/C Pressure is between 2979-186 kPa (432-27 psi) |
Once engaged, the compressor clutch will be disengaged for the following conditions:
• | Throttle position is 100% |
• | A/C Pressure is more than 2979 kPa (432 psi) |
• | A/C Pressure is less than 186 kPa (27 psi) |
• | Engine coolant temperature (ECT) is more than 124°C (255°F) |
• | Engine speed is more than 5000 RPM |
• | PCM detects excessive torque load |
• | PCM detects insufficient idle quality |
• | PCM detects a hard launch condition |
When the compressor clutch disengages, the compressor clutch diode protects
the electrical system from a voltage spike.
Engine Coolant
Engine coolant is the key element of the heating system. The thermostat controls
engine operating coolant temperature. The thermostat also creates a restriction
for the cooling system that promotes a positive coolant flow and helps prevent cavitation.
Coolant enters the heater core through the inlet heater hose, in a pressurized state.
The heater core is located inside the HVAC module. The heat of the coolant
flowing through the heater core is absorbed by the ambient air drawn through the
HVAC module. Heated air is distributed to the passenger compartment, through
the HVAC module, for passenger comfort.
The amount of heat delivered to the passenger compartment is controlled by
opening or closing the HVAC module air temperature door. The coolant exits the heater
core through the return heater hose and recirculated back through the engine cooling
system.