GM Service Manual Online
For 1990-2009 cars only

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DEFINITION: Fuel ignites in the intake manifold, or in the exhaust system, making loud popping noise.

Preliminary Checks

    • Refer to Symptoms - Engine Controls , Important Preliminary Checks Before Starting.
    • Search for any bulletins.
    • Verify that the PCM grounds are clean, tight, and in the correct locations.

Fuel System

    • Inspect for a low fuel pressure. Refer to Cuts Out, Misses .
    • Inspect for a restricted fuel filter.
    • Inspect for contaminated fuel. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .
    • Verify that each fuel injector harness is connected to the correct injector and cylinder according to the firing order. Relocate any fuel injector harnesses as necessary.

Sensor and System

    • Inspect the exhaust gas recirculation (EGR) valve for being loose and for a faulty gasket. Inspect the EGR valve for being open all the time.
    • Inspect the air intake system and the crankcase for air leaks.
    • Inspect the crankcase ventilation valve for correct operation. Place a finger over the inlet hole in the valve end several times. The valve should snap back. If not, replace valve.
    • Inspect for the correct speedometer calibration. Connect the J 33431-C Signal Generator to the vehicle speed sensor (VSS) electrical connector. With the ignition on and the tester on, monitor the speedometer. The speedometer should indicate the speed being generated.
    • Using a scan tool, monitor the throttle position (TP) sensor voltage. The TP sensor voltage should be less than 0.9 volt at rest. If the TP sensor voltage is more than 0.9 volt, inspect the throttle body and the accelerator cables for binding.
    • Using a scan tool, monitor the knock sensor (KS) system for any excessive spark retard activity.

Ignition System

Remove the spark plugs. Inspect for the following:

    • Any wet plugs
    •  Any cracks
    •  Any wear
    •  Any burned electrodes
    •  Any heavy deposits
    •  An improper gap
        An improper spark plug gap will cause a driveability problem. The spark plug gapping should be done with a wire gage gap tool .

If the spark plugs are gas or oil fouled, determine the cause of the fouling before replacing the spark plugs.

Inspect the plugs and the coils for signs of arcing, cracks, or carbon tracking.

    • Inspect for any loose ignition control module (ICM) grounds.
    • Inspect the spark plugs for the correct heat range.
    • Inspect for correct ignition voltage output. Refer to Electronic Ignition (EI) System Diagnosis .

Engine Cooling System

    • Inspect for a low engine coolant level.
    •  Inspect the engine thermostat for the correct operation and heat range. Refer to Engine Fails To Reach Normal Operating Temperature in Engine Cooling.

Engine Mechanical

Inspect for the following conditions:

    • Any excessive oil in the combustion chambers may indicate leaking valve seals. Refer to Oil Consumption Diagnosis in Engine Mechanical-3.5L.
    • A low cylinder compression. Refer to Engine Compression Test in Engine Mechanical-3.5L.
    • Any incorrect basic engine parts. Inspect the following:
       - The camshaft
       - The cylinder heads
       - The pistons, etc.

Refer to Symptoms - Engine Mechanical in Engine Mechanical-3.5L.

Additional Checks

    • Inspect the vacuum hoses for splits, kinks, and the correct connections and routing as shown on the Vehicle Emission Control Information label.
    • Inspect the torque converter clutch (TCC) operation. A scan tool should indicate an RPM drop when the TCC is commanded on. Refer to Diagnostic Starting Point - Automatic Transmission in Automatic Transaxle.
    • Inspect the exhaust system for a restriction. Refer to Restricted Exhaust in Engine Exhaust.
    •  Inspect for any improper harness routing. An engine miss condition can be caused by electromagnetic interference (EMI) on some engine controls circuits. Use the scan tool to inspect for any erratic sensor values or excessive changes in the indicated RPM with little change in the actual engine RPM. This may indicate EMI is present. If a problem exists, inspect for an improper routing of the harness near high voltage components or the high current components.
    •  Inspect the charging system. A bad diode in the alternator can allow A/C noise to enter the electrical system. This may affect the engine controls system operation. Refer to Diagnostic Starting Point - Engine Electrical in Engine Electrical.
    • Inspect the transaxle range (TR) switch circuit. Ensure that the scan tool indicates the vehicle is in drive with the gear selector in Drive or in Overdrive.