Removal Procedure
Caution: Do not move the vehicle until a firm brake pedal is obtained. Failure
to obtain a firm pedal before moving vehicle may result in personal injury.
- Remove two-thirds of the brake fluid from the master cylinder.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the tire and wheel.
Refer to
Wheel Removal
in
Tires and Wheels.
- Install two wheel nuts to secure the rotor.
- Install a C-clamp (3)
over the brake caliper (2) and against the back of the outboard brake pad.
- Tighten the C-clamp (3) until the brake caliper piston pushes
into the brake caliper bore enough to slide the brake caliper (2) off of the
rotor.
- Remove the C-clamp (3) from the brake caliper.
- Remove the upper caliper
bolt (2).
- Rotate the brake caliper (3) down in order to access the brake
pads. Do not remove the brake caliper from the brake caliper bracket (1).
- Remove the brake pads
(9 and 10) from the caliper bracket (12).
- Remove the brake pad retainers (11) from the caliper bracket (12).
Important: Insert a block of wood or the old brake pad brake between the C-clamp
and the brake caliper piston in order to prevent damage to the brake caliper
piston and the brake caliper piston boot.
- Install a C-clamp over the brake caliper and against the block of wood
or the old brake pad.
- Tighten the C-clamp until the brake caliper piston pushes completely
into the brake caliper bore.
- Remove the C-clamp from the brake caliper.
- Inspect the brake caliper
bolt boots (4) for the following conditions:
- Inspect the brake caliper piston boot for the following conditions:
- Inspect the brake caliper bolts for corrosion or damage. If corrosion
exists, use new components (including bushings) when installing the brake
caliper. Do not attempt to polish away the corrosion.
Installation Procedure
Important: Use denatured alcohol to clean the outside surface of caliper boot before
installing new brake pads.
- If you are installing new brake pads, use a C-clamp in order to compress
the piston to the bottom of the caliper bore. Use the old brake pad, a metal
plate or a wooden block across the face of the piston in order to protect
the piston and the caliper boot.
Important: Use a small flat-bladed tool and lift the inner edge caliper boot next
to the piston to release any trapped air.
- Ensure that the piston boot is below the level of the piston face.
- Install the two brake
pad retainers (11) to the caliper bracket (12).
Important: Ensure that the wear sensor is positioned at the leading edge (downward)
of the outer pad during forward wheel rotation.
- Install the brake pads (9 and 10) over the brake pad retainers (11)
and onto the caliper bracket (12).
Notice: Use care to avoid damaging pin boot when rotating caliper.
- Swing the caliper (3)
upward in position around the pads.
- Lubricate the bolt (2) and the bolt boot using silicone grease
(GM P/N 18010909 or equivalent).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the upper
caliper bolt.
Tighten
Tighten the caliper bolt to 45 N·m (33 lb ft).
- Remove the wheel nuts securing the rotor to the hub and bearing.
- Install the tire and wheel.
Refer to
Wheel Installation
in Tires and Wheels.
- Lower the vehicle.
- Fill the master cylinder to the proper level with clean brake
fluid. Refer to
Master Cylinder Reservoir Filling
in Hydraulic Brakes.
Caution: Do not move the vehicle until a firm brake pedal is obtained. Air in
the brake system can cause the loss of brakes with possible personal injury.
- Pump the brake pedal (3/4 of a full
stroke) as many times as necessary to obtain a firm brake pedal.
- Burnish the pads and the rotors. Refer to
Brake Pad and Rotor Burnishing
.