Removal Procedure
- Remove the air cleaner and duct assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls
.
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging
.
- Remove the brake modulator/master cylinder. Refer to
Brake Modulator/Master Cylinder Assembly Replacement
in
Antilock Brake System.
- Disconnect the electrical connector from the A/C refrigerant pressure
sensor.
- Remove the liquid line/suction line bracket.
- Remove the liquid line
nut at the condenser.
- Remove the liquid line nut at the orifice.
- Remove the liquid line.
- Remove the O-rings and discard.
Installation Procedure
Important: Coat the new O-rings with mineral base 525 viscosity refrigerant oil.
- Install the new O-rings onto the liquid line. Refer toO-Ring Replacement
.
- Install the liquid line into place.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the liquid
line fitting at the orifice.
Tighten
Tighten the fitting to 27 N·m (20 lb ft).
- Install the liquid line
fitting at the condenser.
Tighten
Tighten the fitting to 27 N·m (20 lb ft).
- Install the liquid line/suction line bracket.
- Connect the electrical connector to the A/C refrigerant pressure
sensor.
- Install the brake modulator/master cylinder. Refer to
Brake Modulator/Master Cylinder Assembly Replacement
in
Antilock Brake System.
- Evacuate and charge the system. Refer to Refrigerant Recovery and Recharging
.
- Inspect the system for leaks. Refer to Leak Testing
.
- Install the air cleaner and duct assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.