GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 34611-A Valve Core Remover and Installer


    Object Number: 369052  Size: SH
  1. Remove the service port valve cap.
  2. Remove the air cleaner and duct assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls.
  3. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .

  4. Object Number: 369066  Size: SH
  5. Remove the service port valve core using J 34611-A .

Installation Procedure

    Important: Lube the service port valve core O-ring with 525 refrigerant oil.

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


    Object Number: 369066  Size: SH
  1. Install the service port valve core using J 34611-A .
  2. Tighten the service port valve core.

    Tighten
    Tighten the service port valve core to 12 N·m (106 lb in).


    Object Number: 369052  Size: SH
  3. Install the service port valve cap.
  4. Charge the A/C system. Refer to Refrigerant Recovery and Recharging .
  5. Inspect system for leaks. Refer to Leak Testing .
  6. Install the air cleaner and duct assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls.