GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 38185 Hose Clamp Pliers

  1. Drain the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
  2. Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical-3.8L.

  3. Object Number: 379835  Size: SH
  4. UseJ 38185 in order to position aside the heater core inlet and/or outlet hose clamp.

  5. Object Number: 379833  Size: SH
  6. Disconnect the heater inlet hose and/or the outlet hose from the heater core.

  7. Object Number: 379833  Size: SH
  8. UseJ 38185 in order to position aside the heater hose inlet and/or outlet clamp.

  9. Object Number: 284029  Size: SH
  10. Disconnect the heater inlet hose and/or the outlet hose from the pipe adapter.
  11. Remove the heater inlet hose and/or the outlet hose.

Installation Procedure

  1. Install the heater inlet hose and/or outlet hose.

  2. Object Number: 284029  Size: SH
  3. Connect the heater inlet hose and/or the outlet hose to the pipe adapter.

  4. Object Number: 379833  Size: SH
  5. UseJ 38185 in order to secure the heater hose inlet and/or outlet clamp.

  6. Object Number: 379833  Size: SH
  7. Connect the heater inlet hose and/or the outlet hose to the heater core.

  8. Object Number: 379835  Size: SH

    Important: Position heater core hose clamps in the indicated location.

  9. UseJ 38185 in order to secure the heater core hose inlet and/or outlet clamp.
  10. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical-3.8L.
  11. Refill the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
  12. Inspect the cooling system for leaks. Refer to Cooling System Leak Testing in Engine Cooling.