Important: To avoid misdiagnosis, complete Functional Check before beginning vacuum diagnosis.
• | Vacuum should be approximately 60kPa (18 psi) with engine running. |
• | Vacuum should remain at approximately 60kPa (18 psi) when engine is turned OFF. |
• | Check for vacuum to the mode valve actuators by noting mode valve actuator position. When vacuum is applied, the actuator will retract, refer to the Air Delivery Vacuum Distribution table. |
• | If a vacuum actuator retracts when it should not, replace the heater-A/C control. Refer to Control Assembly Replacement for repair procedures. |
• | If a vacuum actuator does not retract when it should, check for vacuum leaks, collapsed vacuum hoses or binding valves. If OK, replace the vacuum/electric solenoid. |
Defrost Solenoid | Heater Solenoid | Bi-Level Solenoid | Air Inlet-Recirc Solenoid | Air Inlet-Outside Solenoid | A/C Solenoid | ||
---|---|---|---|---|---|---|---|
Vacuum Hose Color | Yellow | Red | Brown | Orange | Orange | Blue | |
Vacuum Actuator Mode | Heater/Defrost Valve | Heater/Defrost Valve | A/C Bi-Level Valve | Air Inlet Valve | Air Inlet Valve | A/C Bi-Level Valve | Actuator Replacement Procedure |
Off | Vent | Vent | Vent | Vacuum | Vent | Vent | Go to Vacuum Electrical Solenoid Replacement |
Bi-Level | Vent | Vacuum | Vent | Vacuum | Vent | Vacuum | |
Lower | Vent | Vacuum | Vacuum | Vacuum | Vent | Vent | |
Defog | Vent | Vent | Vacuum | Vacuum | Vent | Vent | |
Defrost | Vacuum | Vent | Vacuum | Vacuum | Vent | Vent |