REVISIOD: 08/06/96
THIS BULLETIN IS BEING REVISED TO UPDATE THE WARRANTY INFORMATION. PLEASE DISCARD CORPORATE BULLETIN NUMBER 53-15-09 (SECTION 10 - BODY). ----------------------------------------------------------------------
REVISION: 08/30/96
THIS BULLETIN IS BEING REVISED TO UPDATE THE CORRECTION PROCEDURE (STEP 1.) PLEASE DISCARD CORPORATE BULLETIN NUMBER 53-15-09A (SECTION 10 - BODY). ----------------------------------------------------------------------
********************************************************************** THIS BULLETIN IS BEING REVISED TO UPDATE THE CORRECTION PROCEDURE (STEP 1.) PLEASE DISCARD CORPORATE BULLETIN NUMBER 53-15-09A (SECTION 10 - BODY). **********************************************************************
SOME VEHICLES, IN HOT WEATHER CONDITIONS, MAY EXHIBIT DISTORTION TO THE REAR BUMPER FASCIA ABOVE THE LICENSE POCKET.
IT HAS BEEN DETERMINED THAT SOME VEHICLES WERE ASSEMBLED WITH INSUFFICIENT SHIMMING BETWEEN THE ENERGY ABSORBERS AND REAR IMPACT BAR. ALSO, THE GAP BETWEEN THE FASCIA SUPPORT, AT THE TOP OF THE IMPACT BAR, AND THE FASCIA IS TOO GREAT AND IS NOT PROVIDING SUFFICIENT SUPPORT TO THE TOP OF THE REAR POCKET OPENING. IT HAS BEEN DETERMINED THAT WHEN THE REAR FASCIA IS EXPOSED TO HEAT, ALL OF THE PREVIOUSLY MENTIONED CHARACTERISTICS CONTRIBUTE TO THE DISTORTION OF THE REAR FASCIA.
1. REMOVE AND DISCARD PUSH-IN RETAINERS AT THE LICENSE POCKET OPENING (SEE FIGURE 1).
2. LOOSEN IMPACT BAR RETAINING NUTS.
3. PUSH IMPACT BAR AS FAR REARWARD AS POSSIBLE.
4. INSTALL AS MANY 3MM SHIMS, P/N 25637894, AS POSSIBLE INTO THE SPACE CREATED BETWEEN IMPACT BAR AND ENERGY ABSORBERS (SEE FIGURE 2).
5. WITH THE AID OF A HELPER, POSITION IMPACT BAR AS FAR UPWARD AS POSSIBLE AND TIGHTEN IN PLACE (SEE FIGURE 3).
IF FASCIA DISTORTION STILL EXISTS, REPLACE FASCIA BY DOING THE FOLLOWING:
1. REMOVE AND REPLACE THE REAR BUMPER FASCIA. REFER TO SECTION 10-4 OF THE SERVICE MANUAL FOR SERVICE PROCEDURES.
2. ASSEMBLE ALL RELATED COMPONENTS TO THE REAR FASCIA INCLUDING THE IMPACT BAR. WHEN ATTACHING THE FASCIA TO THE IMPACT BAR, DO NOT INSTALL PUSH-IN RETAINERS AT THE LICENSE POCKET OPENING (SEE FIGURE 1).
3. INSTALL REAR BUMPER TO VEHICLE. SECURELY FASTEN FASCIA TO VEHICLE LEAVING THE IMPACT BAR LOOSELY ATTACHED TO THE ENERGY ABSORBERS.
4. PUSH IMPACT BAR AS FAR REARWARD AS POSSIBLE.
5. INSTALL AS MANY 3MM SHIMS, P/N 25637894, AS POSSIBLE INTO THE SPACE CREATED BETWEEN IMPACT BAR AND ENERGY ABSORBERS (SEE FIGURE 2).
6. WITH THE AID OF A HELPER, POSITION IMPACT BAR AS FAR UPWARD AS POSSIBLE AND TIGHTEN IN PLACE (SEE FIGURE 3).
PARTS ARE CURRENTLY AVAILABLE FROM GMSPO.
FOR VEHICLES REPAIRED UNDER WARRANTY, USE:
LABOR OPERATION NUMBER DESCRIPTION LABOR TIME =============== =========== =========
B0598 FOR VEHICLES REPAIRED BY USE PUBLISHED BUMPER ALIGNMENT ONLY LABOR TIME.
B0608 FOR VEHICLES THAT ARE NOT USE PUBLISHED REPAIRED BY BUMPER ALIGNMENT LABOR TIME. - FASCIA REPLACEMENT REQUIRED
IF REPLACING BUMPER FASCIA -
ADD: (AH) TO COLOR/CLEARCOAT 1.7 HR BUMPER FASCIA
ADD: FOR BUMPER ALIGNMENT 0.3 HR
FIGURES: 03 ATTACHMENTS: 00
FIGURE 1: 1. LICENSE POCKET OPENING 2. PUSH-IN RETAINERS
FIGURE 2: 1. REAR IMPACT BAR 2. SHIM 3. REAR ENERGY ABSORBER
FIGURE 3: 1. REAR IMPACT BAR
GENERAL MOTORS BULLETINS ARE INTENDED FOR USE BY PROFESSIONAL TECHNICIANS, NOT A "DO-IT-YOURSELFER". THEY ARE WRITTEN TO INFORM THOSE TECHNICIANS OF CONDITIONS THAT MAY OCCUR ON SOME VEHICLES, OR TO PROVIDE INFORMATION THAT COULD ASSIST IN THE PROPER SERVICE OF A VEHICLE. PROPERLY TRAINED TECHNICIANS HAVE THE EQUIPMENT, TOOLS, SAFETY INSTRUCTIONS AND KNOW-HOW TO DO A JOB PROPERLY AND SAFELY. IF A CONDITION IS DESCRIBED, DO NOT ASSUME THAT THE BULLETIN APPLIES TO YOUR VEHICLE, OR THAT YOUR VEHICLE WILL HAVE THAT CONDITION. SEE A GENERAL MOTORS DEALER SERVICING YOUR BRAND OF GENERAL MOTORS VEHICLE FOR INFORMATION ON WHETHER YOUR VEHICLE MAY BENEFIT FROM THE INFORMATION.
COPYRIGHT 1996 GENERAL MOTORS CORPORATION. ALL RIGHTS RESERVED.