Removal Procedure
Notice: Use care in removing the fuel injectors in order to prevent damage to
the fuel injector electrical connector pins or the fuel injector nozzles.
Do not immerse the fuel injector in any type of cleaner. The fuel injector
is an electrical component and may be damaged by this cleaning method.
Important: Important the fuel injector is serviced as a complete assembly only.
If the fuel injectors are found to be leaking, the engine oil may be contaminated
with fuel.
- Relieve fuel system pressure.
Refer to Fuel Pressure Relief Procedure
.
- Remove the upper intake manifold. Refer to Intake Manifold Removal (Upper VIN M)
.
- Remove the fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Remove the fuel injector retaining clips (2).
- Remove the fuel injectors (3).
- Remove the fuel injector Upper O-ring (1).
- Remove the fuel injector lower O-ring (5).
- Remove the fuel injector lower O-ring Backup (4).
Installation Procedure
Important: Important each fuel injector is calibrated for a specific flow rate.
Be sure to use the correct part number when ordering replacement fuel injectors.
When replacing the fuel injector O-rings, be sure to install the brown
O-ring in the lower position. The fuel injector lower O-ring uses a
nylon collar, called the O-ring backup, to properly position the O-ring
on the fuel injector. Be sure to reinstall the O-ring backup, or the
sealing O-ring may move on the fuel injector when installing the fuel
rail. If the sealing O-ring is not seated properly, a vacuum leak is
possible and driveability complaints may occur.
- Install the fuel injector
Upper O-ring (1).
- Install the fuel injector lower O-ring Backup (4).
- Install the fuel injector lower O-ring (5).
- Install the fuel injector (3) to fuel rail.
- Install the fuel injector retaining clips (2).
- Reinstall the fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Reinstall the upper intake manifold. Refer to Intake Manifold Installation (Upper VIN M)
.
- Tighten the fuel fill cap.
- Inspect for fuel leaks through the following steps:
9.1. | Turn the ignition switch to the ON position for 2 seconds. |
9.2. | Turn the ignition switch to the OFF position for 10 seconds. |
9.3. | Turn the ignition switch to the ON position. |
9.4. | Check for fuel leaks. |