Tools Required

J 37097-A Hose Clamp Remover/Installer

1. Partially drain the engine coolant. Refer to Cooling System Draining and Filling .



2. Disconnect the surge tank inlet hose from the surge tank.



3. Remove the secondary AIR relay bracket mounting nuts (2).
4. Remove the secondary AIR relay bracket (1).



5. Remove the surge tank mounting screw (3) and nuts (2).
6. Disconnect the coolant level sensor.



7. Using the J 37097-A release the clamp.
8. Remove the surge tank outlet hose from the surge tank.
9. Remove the surge tank.

1. Install the surge tank outlet hose to the surge tank.
2. Using the J 37097-A reposition the clamp.



3. Position the surge tank (1) over the 2 studs at the wheelhouse.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

4. Install the surge tank fasteners and push nut (3).

Tighten
Tighten the surge tank nut (2) and bolt to 6 N·m (53 lb in).

5. Connect the coolant level sensor electrical connection.



6. Install the secondary AIR relay bracket (1) over the studs.
7. Install the 2 secondary AIR relay bracket nuts (2).

Tighten
Tighten the secondary AIR relay bracket nuts (2) to 6 N·m (53 lb in).




8. Connect the surge tank inlet hose to the surge tank.
9. Fill the cooling system. Refer to Cooling System Draining and Filling .