Removal Procedure
Perform the replacement procedure if the following conditions are present:
• |
The hinge bolts are damaged. |
• | One of the following panels that the bolts are mounted in are
not damaged: |
• | The front hinge pillar reinforcement panel |
• | The center pillar outer panel on the Oldsmobile |
- Remove all of the related components
and panels.
- When you remove the front hinge bolts, drill a 30 mm (1 3/16 in)
access hole on the rearward surface of the inboard hinge pillar. Ensure that
the hole is at the same datum height as the damaged bolts. Save the cut
piece in order to reweld the piece in place later.
Ensure that the hole (1) does not overlap the corners
of the hinge pillar.
On the Oldsmobile, remove the center pillar bolts through an access
hole located behind the seat belt retractor.
- Depress the damaged bolts through the mounting hole.
- Remove the damaged bolts through the access hole using an extended
magnet or another suitable tool.
Installation Procedure
- Drill 4 weld holes
7 mm (1/4 in) in size around the edge of the bolt mounting hole.
- Feed a heavy (mechanics) wire in through the bolt mounting hole
and out through the access hole.
- Secure a new hinge bolt to the wire.
- Draw the bolt through the access hole and into the mounting hole.
Use a suitable spacer and a nut in order to pull the hinge bolt completely
through the hole. Ensure that the hinge bolt is flush with the back surface.
- Once the stud is in position, plug weld the hinge bolt in place.
- For the front hinge bolts, seal the access hole by completely
welding the piece that you saved into the inboard hinge pillar.
- Clean and prepare the welded surfaces.
Important: Prior to refinishing, refer to GM 4901MD-99 Refinish Manual for
recommended products. Do not combine paint systems. Refer to paint manufacturer's
recommendations. For further information or to order Manual, call 1-800-269-5100.
- Prime the surfaces using a 2-part catalyzed primer.
- Apply sealers and corrosion protection materials as needed.
Important:
• | When reinstalling related panels and components, refer to the
appropriate section of the service manual for the component fastener tightening
specifications. |
• | Fasten all of the components to the proper tightening specifications. |
- Reinstall all of the related panels and components.