GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Riviera's unique quarter panel styling requires a special sectioning procedure that improves serviceability.


    Object Number: 408925  Size: SH
  1. Remove all related components, including the quarter glass.
  2. Cut a 700 mm (28 in) long tab in the quarter panel beneath the roof panel following the upper character line of the quarter panel (1).
  3. Note the location and number of all factory welds except those along the 700 mm tab.
  4. Drill out factory the welds and remove the damaged quarter panel.

Installation Procedure

  1. Bend the 700 mm (27 5/8 in) tab down slightly (1).
  2. The new quarter panel will be welded to this flange (2).


    Object Number: 408926  Size: SH
  3. Trim the upper mounting flange on the new panel so that it can fit properly over the 700 mm (27 5/8 in) tab from the original part.
  4. Position the new panel and check the fit.
  5. Plug weld accordingly.

  6. Object Number: 408928  Size: SH
  7. Weld the new quarter panel to the 700 mm (27 5/8 in) tab.
  8. Clean and prepare welded surfaces.
  9. Apply sealers and anti-corrosion materials as necessary.
  10. Seal the joint between the roof panel and the quarter panel with an appropriate material.
  11. Important: Prior to refinishing, refer to GM 4901MD-99 Refinish Manual for recommended products. Do not combine paint systems. Refer to paint manufacturer's recommendations. For further information or to order Manual, call 1-800-269-5100.

  12. Prime with two-part catalyzed primer.
  13. Important: Care must be taken to ensure that the fuel filler neck is properly sealed when replacing the quarter panel on both the Aurora and the Riviera. Use SPO Sealing Strip P/N 12395952 between the quarter panel and the fuel filler neck. Use the instructions provided with the part.

  14. Install all related components.