Removal Procedure
The HYDRA-MATIC 4T80-80 transmission has a filter under the side
cover that requires service only during transmission overhaul. Scavenging
screens are beneath the bottom pan, which you must replace when you change
the transmission fluid.
- Raise the vehicle. Support the vehicle. Refer to General Information.
- Place a drain pan under the transmission bottom pan in order to
catch the fluid.
Important: Removing the bottom pan on the HYDRA-MATIC 4T80-E only partially
drains the transmission fluid. The remaining fluid is held in the side cover
and the torque converter. Removing the drain plug in the case after removal
of the bottom pan will drain fluid from the side cover. You do not need to
drain the torque converter during most service procedures.
- Loosen the bottom pan bolts. Drain any fluid in the pan.
- Remove the drain plug in the transmission case.
- Remove the bottom pan, the transmission
case bolts, and the seal.
- Remove the left and the right scavenger
screens.
Important: The bottom pan seal is not reusable. Replace the pan seal with a new
part after removing the pan for any service.
- Inspect the parts for the following conditions:
• | The scavenger screen lip seals in the transmission case for nicks
or cuts. If damaged, replace. |
• | The bottom pan and the transmission case for dents or nicks in
the sealing surfaces. If damaged, replace. |
• | The bolts for damaged threads. If damaged, replace. |
• | For proper sealing, the bottom pan and the case sealing surfaces must
be clean and dry. In order to maintain proper bolt torque, the bolts and the
tapped holes in the case must be clean and dry. |
Installation Procedure
- Install the drain plug in the transmission
case.
- Install new left and right scavenger screens.
- Install the bottom pan and a new seal.
Finger tighten the bolts.
- Tighten each of the 16 bolts 3 times in
the sequence shown.
Tighten
• | 1st Time: Tighten the pan bolts to 3 N·m (27 lb in). |
• | 2nd Time: Tighten the pan bolts to 6 N·m (53 lb in). |
• | 3rd Time: Tighten the pan bolts to 12 N·m
(106 lb in). |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Lower the vehicle.
- Add DEXRON-III transmission fluid as required. Refer to Transmission Fluid Checking Procedure
and to
Fluid Capacity Specifications
.