This section covers service procedures for duo-servo drum
brakes. Applying the brakes causes the wheel cylinder piston to force the
leading edge of the primary shoe and lining assembly to contact the rotating
drum. The shoe tries to rotate with the drum and transfers force to the secondary
shoe and lining assembly through the star-wheel adjuster. The secondary shoe's
lining leading edge bites into the drum and tries to rotate, just like the
primary shoe. Since the shoes can not rotate, they wedge themselves into
the drum. The rotating torque from the shoes increases the braking force
applied by the wheel cylinder. Because of this wedging action, the design
is a duo-servo, as opposed to a single-servo design where the wheel cylinder
pressure alone is the source of braking force. The torque from the brake
shoes is transferred through the backing plate to the axle flange. Brake
adjustments are automatic and occur during reverse brake applications.
Servicing Information
• | Replace all parts and components included in the repair kits. |
• | Lubricate parts as specified. |
• | Do not use lubricated shop air on brake parts. Rubber component
damage can result. |
• | After a hydraulic component has been removed or disconnected,
if necessary, bleed all or part of the brake system. |
• | Replace shoes and linings in axle sets only. |
• | The torques specified are for dry, unlubricated fasteners. |
• | Perform service operations on a clean bench, free from mineral
oil and other contaminants. |
• | Use extreme care when working around antilock components in order
to prevent damage or misalignment. |
• | Before moving the vehicle, pump the brake pedal several times
in order to make sure it is firm. Do not move the vehicle until a firm pedal
has been obtained. Check the brake fluid level in the master cylinder after
pumping the brakes. |