Table 1: | General Specifications |
Table 2: | Camshaft Specifications |
Table 3: | Connecting Rod Specifications |
Table 4: | Crankshaft Specifications |
Table 5: | Cylinder Bore Specifications |
Table 6: | Cylinder Head Specifications |
Table 7: | Cylinder Block Specifications |
Table 8: | Intake Manifold Specifications |
Table 9: | Oil Pan - Front and Rear Cover Alignment Specifications |
Table 10: | Piston Specifications |
Table 11: | Piston Ring Specifications |
Table 12: | Valve Train Specifications |
Table 13: | Valve Spring Specifications |
Table 14: | Sealant and Adhesives |
Table 15: | Lubrication System |
Description | Specification |
---|---|
Engine Type | V8 OHV |
Displacement | 5.7 liter (5,667 cm³-346 in³) |
Bore | 99.009 mm |
Stroke | 92.0 mm |
Compression Ratio | 10.1:1 |
Firing Order | 1-8-7-2-6-5-4-3 |
Cylinder layout, front to rear: | |
| 1, 3. 5, and 7 |
| 2, 4, 6, and 8 |
Spark Plug: | |
| AC Delco 41-985 |
| 1.02 +0.08/-0.07 mm |
Description | Specification | |
---|---|---|
End Play | 0.025-0.305 mm | |
Journal Diameter | 54.99-55.04 mm | |
Journal Diameter Out-of-Round | 0.025 mm (Maximum) | |
Lobe Lift: | ||
| Except Coupe: 7.43 mm | Coupe: 6.96 mm |
| Except Coupe: 7.43 mm | Coupe: 7.13 mm |
Lobe Height (Wear Limits): | ||
| Except Coupe: 46.67 mm | Coupe: 46.21 mm |
| Except Coupe: 46.67 mm | Coupe: 46.37 mm |
Runout (Measured at the Intermediate Journals) | 0.050 mm | |
Timing Check (reference only) - Cam Lift at Top Dead Center: | ||
| Except Coupe: 0.062 mm | Coupe: 0.60 mm |
| Except Coupe: 0.15 mm | Coupe: 0.38 mm |
Description | Specification |
---|---|
Center to Center Length | 154.90 ± 0.02mm |
Width | 24.00 ± 0.05 mm |
Bearing Bore Diameter | 56.505-56.525 mm |
Bearing Bore Out-of-round (Production) | 0.004 mm |
Bearing Bore Out-of-round (Service Limit) | 0.008 mm |
Bearing Clearance (Production) | 0.023-0.065 mm |
Bearing Clearance (Service Limit) | 0.023-0.076 mm |
Side Clearance | 0.110-0.510 mm |
Twist | 0.010 mm Maximum |
Bend | 0.02 mm Maximum |
Description | Specification |
---|---|
Stroke | 92.00 ± 0.08 mm |
End Play | 0.040-0.200 mm |
Connecting Rod Journal | 0.065 mm |
Bearing Clearance (Production) | 0.023-0.065 |
Bearing Clearance (Service Limit) | 0.023-0.076 mm |
Diameter (Production) | 53.318-53.338 mm |
Diameter (Service Limit) | 53.308 mm (Maximum) |
Taper (Production) | 0.005 mm (Maximum for 1/2 of the Journal Length) |
Taper (Service Limit) | 0.020 mm (Maximum) |
Out-of-round (Production) | 0.005 mm |
Out-of-round (Service Limit) | 0.010 mm Main Journal |
Bearing Clearance (Production) | 0.020-0.052 mm |
Bearing Clearance (Service Limit) | 0.020-0.065 mm |
Diameter (Production) | 64.993-65.007 mm |
Diameter (Service Limit) | 64.993 mm (Minimum) |
Out-of-round (Production) | 0.003 mm |
Out-of-round (Service Limit) | 0.008 mm |
Taper (Production) | 0.010 mm |
Taper (Service Limit) | 0.020 mm (Maximum) |
Reluctor Ring Runout | 0.700 mm (Maximum) (Measured 1.0 mm below Tooth Diameter) |
Runout (at Rear Flange) | 0.050 mm (Maximum) |
Thrust Wall Runout | 0.025 mm |
Thrust Wall Width (Production) | 26.22 mm |
Thrust Wall Width (Service) | 26.20 mm (Maximum) |
Description | Specification |
---|---|
Cylinder Bore Diameter | 99.0-99.018 mm |
Cylinder Bore Taper and Out-of-round | 0.018 mm (Maximum) |
Description | Specification |
---|---|
Cylinder Block Deck Flatness | 0.080 mm (Measured within a 150 mm area) |
0.100 mm (Measured over Full Length of Cylinder Head) | |
Exhaust Manifold Deck Flatness | 0.220 mm |
Intake Manifold Deck Flatness | 0.220 mm |
Height | 120.2 mm (Minimum) (Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface) |
Combustion Chamber Volume | 66.67 ± 1.00 cc |
Description | Specification |
---|---|
Camshaft Bearing Bore Diameter | 55.063-55.088 mm |
Cylinder Head Deck Surface Flatness | 0.080 mm (Measured within a 150 mm area) |
0.220 mm (Measured over Full Length of the cylinder block deck) | |
Cylinder Head Deck Height | 234.57-234.82 mm (Measured from Crankshaft centerline to Deck Face) |
Main Bearing Bore Diameter (Production) | 69.871-69.889 mm |
Valve Lifter Bore Dimension (Production) | 21,417-21,443 mm |
Main Bearing Bore Out-of-round | 0.005 mm |
Description | Specification |
---|---|
Intake Manifold Cylinder Head Deck Flatness | 0.50 mm (Measured at Gasket Sealing Surfaces) |
Description | Specification |
---|---|
Oil Pan to Rear of Cylinder Block Alignment | 0.000-0.250 mm (Maximum at Transmission Housing Mounting Surface) |
Front Cover Alignment | 0.00-0.50 mm (at Oil Pan Surface) |
Rear Cover Alignment | 0.00-0.50 mm (at Oil Pan Surface) |
Description | Specification |
---|---|
Piston Outside Diameter (at Size Point & incl. coating) | 98.995-99.027 mm |
Piston Skirt, Dimensional Variation | 0.032 mm (Maximum) |
Piston to Bore Clearance (Production) Interference Clearance | 0.027-0.023 mm |
Piston to Bore Clearance (Service Limit) Interference Clearance | 0.027-0.023 mm |
Piston Pin Clearance to Piston Bore (Production) | 0.008-0.016 mm |
Pin Clearance to Piston Bore (Service Limit) | 0.008-0.016 mm (Maximum) |
Pin Diameter | 23.997-24.0 mm |
Pin Fit in Connecting Rod | 0.020-0.043 mm (Interference) |
Description | Specification |
---|---|
Top Compression Ring End Gap (Production) | 0.023-0.380 mm (Measured in Cylinder Bore) |
2nd Compression Ring End Gap (Production) | 0.440-0.640 mm (Measured in Cylinder Bore) |
Oil Control Ring End Gap (Production) | 0.180-0.690 mm (Measured in Cylinder Bore) |
Top Compression Ring End Gap (Service) | 0.230-0.380 mm (Maximum) (Measured in Cylinder Bore) |
2nd Compression Ring End Gap (Service) | 0.440-0.640 mm (Maximum) (Measured in Cylinder Bore) |
Oil Control Ring End Gap (Service) | 0.180-0690 mm (Maximum) (Measured in Cylinder Bore) |
Top Compression Ring Groove Clearance (Production) | 0.040-0.085 mm |
2nd Compression Ring Groove Clearance (Production) | 0.040-0.080 mm |
Oil Control Ring Groove Clearance (Production) | 0.010-0.220 mm |
Top Compression Ring Groove Clearance (Service) | 0.040-0.085 mm (Maximum) |
2nd Compression Ring Groove Clearance (Service) | 0.040-0.080 mm (Maximum) |
Oil Control Ring Groove Clearance (Service Limit) | 0.010-0.220 mm (Maximum) |
Description | Specification |
---|---|
Valve Lifter | Hydraulic Roller |
Valve Rocker Arm Ratio | 1.70:1 |
Valve Lash | No Adjustment |
Valve Margin | 1.25 Minimum |
Valve Face Angle | 45 degrees |
Valve Seat Angel | 46 degrees |
Valve Seat Runout | 0.050 mm (Maximum) |
Width (Intake) | 1.020 mm (Maximum) |
Width (Exhaust) | 1.780 mm (Maximum) |
Valve Stem Clearance (Production Intake) | 0.025-0.066 mm |
Clearance (Production Exhaust) | 0.025-0.066 mm |
Clearance (Service Intake) | 0.093 mm (Maximum) |
Clearance (Service Exhaust) | 0.093 mm (Maximum) |
Diameter (Production) | 7.955-7.976 mm |
Diameter (Service) | 7.96 mm (Minimum) |
Description | Specification |
---|---|
Free Length | 52.9 mm |
Pressure (Closed Valve) | 340 N at 45.75 mm (Minimum) |
Pressure (Open Valve) | 980 N at 33.55 mm (Minimum) |
Installed Height: | |
| 45.75 mm |
| 45.75 mm |
Valve Lift: | |
| 12.11 mm |
| 11.83 mm |
Valve Guide Installed Height (From Cylinder Head Spring Seat Surface to Top of the Valve Guide) | 17.32 |
Description | Sealant or Adhesive |
---|---|
Coolant Sensor Threads | Loctite 565 or equivalent |
Crankshaft Rear Oil Gallery Plug | Loctite 242 or equivalent |
Cylinder Head Core Hole Plugs | Loctite 242 or equivalent |
Cylinder Head Expansion Plugs | Loctite 242 or equivalent |
Cylinder Head M8 Bolt Threads | Loctite 242 or equivalent |
Cylinder Block Front Oil Gallery | Loctite 242 or equivalent |
Cylinder Block Coolant Drain Plug Sealing Washers | Loctite 565 or equivalent |
Engine Flywheel Bolt Threads | Loctite 242 or equivalent |
Exhaust Manifold Bolt Threads | Loctite 272 or equivalent |
Fuel Rail Bolt Threads | Loctite 242 or equivalent |
Ignition Coil and Bracket Assembly Bolt Threads | Loctite 242 or equivalent |
Intake Manifold Bolt Threads | Loctite 242 or equivalent |
Oil Pan Surface at Front and Rear Covers | Loctite 565 or equivalent |
Oil Pressure Sensor Threads | Loctite 565 or equivalent |
Oil Transfer Tube Bolts and Stud Threads | Loctite 242 or equivalent |
Oil Capacity: Without Oil Filter Change With Oil Filter Change | Except AWD 5.7 liters 6.2 liters | AWD 7.6 liters 8.0 liters |
Minimum Oil Pressure (Hot) | 45 kPa @ 1,000 RPM 125 kPa @ 2,000 RPM 165 kPa @ 4,000 RPM | |
Oil Type: Initial Fill Service Refill | 5W -- 30 SJ GF4 5W -- 30 SJ GF3 or 10W -- 30 SJ GF3 |