Engine

All Description and Operation

• Cleanliness and Care
• Drive Belt System Description
• Engine Component Description
• Replacing Engine Gaskets
• Separating Parts
• Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

Cleaning, Inspection, and Adjustment

• Camshaft and Bearings Cleaning and Inspection
• Cylinder Head Cleaning and Inspection
• Engine Coolant Thermostat Housing Cleaning and Inspection
• Engine Flywheel Cleaning and Inspection
• Engine Front Cover Cleaning and Inspection
• Fuel Injection Pump Cleaning and Inspection
• Oil Filter Adapter and Oil Cooler Assembly Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Piston Oil Cooling Nozzle Cleaning and Inspection
• Piston, Connecting Rod, and Bearing Cleaning and Inspection
• Valve Clearance Adjustment
• Valve Lifters Cleaning and Inspection
• Water Pump Cleaning and Inspection

Diagnostic Procedures

• Base Engine Misfire with Abnormal Internal Lower Engine Noises
• Base Engine Misfire with Abnormal Valve Train Noise
• Base Engine Misfire with Excessive Oil Consumption
• Cylinder Leakage Test
• Engine Noise on Start-Up, but Only Lasting a Few Seconds
• Engine Noise Under Load
• Engine Will Not Crank - Crankshaft Will Not Rotate
• Lower Engine Noise, Regardless of Engine Speed
• Turbocharger Hissing Noise
• Turbocharger Lack of Oil Supply
• Turbocharger Oil Leak From Turbine Seal
• Turbocharger Whine Noise
• Upper Engine Noise, Regardless of Engine Speed

Disassembly, Overhaul, Repair, and Assembly

• Camshaft Installation
• Crankshaft Front Oil Seal Removal
• Cylinder Head Disassemble
• Cylinder Head Gasket Selection
• Fuel Line Torquing
• Oil Pump Installation
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble
• Piston Oil Cooling Nozzle Installation
• Piston Oil Cooling Nozzle Removal
• Service Prior to Assembly
• Thread Repair
• Valve and Seat Grinding
• Valve Lifter Installation
• Valve Lifter Removal
• Valve Rocker Arm, Shaft, and Push Rod Installation
• Valve Rocker Arm, Shaft, and Push Rod Removal

General Information

• Tools and Equipment

Mechanical Specifications

• Connecting Rod Bearings Selection Specifications
• Crankshaft Bearing Selection Specifications
• Cylinder Head Gasket Selection Specifications
• Valve Clearance Adjustment Specifications

Removal, Installation, and Replacement

• Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
• Engine Mount Inspection
• Oil Level Indicator Tube Replacement
• Oil Pump Removal
• Oil Pump Replacement
• Upper Oil Pan Replacement