GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cables.
  2. Drain the cooling system below the level of the coolant temperature switch.
  3. Remove the engine cover. Refer to Engine Cover Replacement in Interior Trim.

  4. Object Number: 555125  Size: SH
  5. Remove the hold down nut and washer on the coolant temperature switch.
  6. Remove the harness connector (1) from the coolant temperature switch.

  7. Object Number: 555109  Size: SH
  8. Remove the coolant temperature switch (1).

Installation Procedure


    Object Number: 555119  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the coolant temperature switch (1).
  2. Tighten
    Tighten the sensor to 25  N·m (18 lb ft).


    Object Number: 555133  Size: SH
  3. Install the harness connector (1) onto the coolant temperature switch.
  4. Install the nut and washer onto the coolant temperature switch.

    Tighten
    Tighten the nut to 0.75 N·m (6.6 lb in).

  5. Refill the coolant system.
  6. Install the engine cover. Refer to Engine Cover Replacement in Interior Trim.
  7. Connect the negative battery cables.