GM Service Manual Online
For 1990-2009 cars only

Disc Brakes System Description Front

Dayton-Walther Rail Slider Type Components


Object Number: 200279  Size: MF
(1)Brake Caliper Retainer Bolt
(2)Brake Caliper Spring
(3)Brake Caliper Retainer
(4)Brake Shield
(5)Steering Knuckle
(6)Brake Shield Bolt
(7)Brake Caliper Mounting Plate Washer
(8)Brake Caliper Mounting Plate Bolt
(9)Brake Rotor (with Hub)
(10)Wheel Hub Nut
(11)Wheel Hub Nut Cotter Pin
(12)Wheel Hub Washer
(13)Brake Rotor (with Wheel)
(14)Brake Caliper
(15)Brake Caliper Mounting Plate

Bendix® Rail Slider Type Components (Front Brakes)


Object Number: 200283  Size: MF
(1)Brake Caliper Retainer Bolt
(2)Brake Caliper Spring
(3)Brake Caliper Retainer
(4)Brake Shield
(5)Steering Knuckle
(6)Brake Shield Bolt
(7)Brake Caliper Mounting Plate Washer
(8)Brake Caliper Mounting Plate Bolt
(9)Brake Rotor (with Hub)
(10)Wheel Hub Nut
(11)Wheel Hub Nut Cotter Pin
(12)Wheel Hub Washer
(13)Brake Rotor (with Wheel)
(14)Brake Caliper
(15)Brake Caliper Mounting Plate

All hydraulic foundation brakes are disc brake type. The Dayton-Walther rail slider type disc brake caliper is used on the 3 675 kg (8,100 lb) front axle. All other front axles use the Bendix® rail slider type disc brake caliper.

The front disc brake assembly consists of the following components:

    • The brake caliper
    • The brake rotor (with a hub, or with a wheel)
    • Brake pads
    • The brake caliper mounting plate
    • The brake shield

The brake rotor is bolted to the front hub or wheel. The rotor turns with the tire and wheel assembly.

Disc Brakes System Description Front

Dayton-Walther Rail Slider Type Components


Object Number: 200279  Size: MF
(1)Brake Caliper Retainer Bolt
(2)Brake Caliper Spring
(3)Brake Caliper Retainer
(4)Brake Shield
(5)Steering Knuckle
(6)Brake Shield Bolt
(7)Brake Caliper Mounting Plate Washer
(8)Brake Caliper Mounting Plate Bolt
(9)Brake Rotor (with Hub)
(10)Wheel Hub Nut
(11)Wheel Hub Nut Cotter Pin
(12)Wheel Hub Washer
(13)Brake Rotor (with Wheel)
(14)Brake Caliper
(15)Brake Caliper Mounting Plate

All hydraulic foundation brakes are disc brake type. The Dayton-Walther rail slider type disc brake caliper is used with the following rear axle capacities:

    • 6 800 kg (15,000 lb)
    • 7 670 kg (16,900 lb)

Dayton-Walther Fixed Mount Type Components


Object Number: 200288  Size: MF
(1)Brake Caliper Mounting Nut
(2)Brake Caliper Mounting Plate Washer
(3)Rear Axle
(4)Brake Caliper Bolt
(5)Brake Caliper Washer
(6)Brake Caliper
(7)Brake Rotor (with Hub)
(8)Brake Caliper Mounting Plate Bolt
(9)Brake Caliper Mounting Plate Washer
(10)Brake Caliper Mounting Plate

The Dayton-Walther fixed mount type disc brake caliper is used with the following rear axle capacities:

    • 8 097 kg (17,850 lb)
    • Some 8 600 kg (19,000 lb)

Bendix® Rail Slider Type Components (Rear Brakes)


Object Number: 200314  Size: MF
(1)Brake Caliper Mounting Plate
(2)Rear Axle
(3)Brake Shield
(4)Brake Caliper Mounting Plate Washer
(5)Brake Caliper Mounting Plate Nut
(6)Brake Caliper Retainer Bolt
(7)Brake Caliper Retainer
(8)Brake Caliper Spring
(9)Brake Caliper
(10)Brake Rotor (with Hub)
(11)Brake Rotor (with Wheel)
(12) Brake Caliper Mounting Plate Bolt
(13)Brake Caliper Mounting Plate Washer

All other rear axles use the Bendix® rail slider type disc brake caliper.

The rear disc brake assembly consists of the following components:

    • The brake caliper
    • The brake rotor (with a hub, or with a wheel)
    • Brake pads
    • The brake caliper mounting plate
    • The brake shield

The brake rotor is bolted to the rear hub or wheel. The rotor turns with the tire and wheel assembly.

The brake caliper housing has machined bores and pistons. A piston seal in a groove of the wall or each bore provides a hydraulic seal. The piston seal retracts the piston when hydraulic fluid pressure is relieved. A dust boot keeps the caliper bore clean. A metal heat shield protects the dust boot from the heat caused by braking friction. The rear brake caliper mounting plate and the rear brake shield are bolted to the rear axle.

The fixed type brake caliper is bolted to the brake caliper mounting plate.

A brake caliper retainer, brake caliper spring, and brake caliper retainer bolt hold the rail slider type brake caliper to the stationary brake caliper mounting plate.

The brake pads are on each side of the brake rotor. The rail slider type outer brake pad moves with the brake caliper housing. Depending on the rear axle capacity, either the brake caliper mounting plate, or the brake caliper housing, holds the rail slider type inner brake pad in place. All original equipment rear brake pads are asbestos-free.

Applying the brake pedal causes hydraulic pressure to move the pistons. The brake pads clamp the brake rotor. The rail slider type brake caliper slides laterally in the support rails on the brake caliper mounting plate, in order to adjust clamping position.

Releasing the brake pedal relieves the pressure applied to the pistons. The square cut piston seals return to the original position. The piston seal's return pulls the pistons back into the caliper bore. This allows for a running clearance between the brake pads and the rotor.

Disc Brakes System Description Servicing Information

    • Pump the brake pedal several times in order to make sure it is firm prior to moving the vehicle. Do not move the vehicle until you obtain a firm pedal. Check the brake fluid level in the master cylinder after pumping the brakes.
    • Replace all components included in the repair kits.
    • Lubricate the rubber parts with Brake Fluid P/N 1052535, or equivalent, in order to ease assembly.
    • Do not use lubricated shop air on the brake parts. Shop air can damage the rubber components.
    • Flush the hydraulic brake system when you install new brake parts. Use Brake Fluid P/N 1052535, or equivalent.
    • If necessary, bleed all or part of the brake system after any hydraulic component has been removed or disconnected. Refer to Hydraulic Brake System Bleeding .
    • Replace the brake pads in axle sets only.
    • The torques specified are for dry, unlubricated fasteners.
    • Perform service operations on a clean bench. Verify that the bench is free from mineral oil and other contaminants.

Disc Brakes System Description Rotor

The disc brake rotor is bolted to the hub or wheel. The brake rotor turns between the brake pads, basically free-wheeling until you apply the brake pedal. Applying the brake pedal creates hydraulic pressure, which the brake caliper converts to stopping force. This force acts equally against the pistons and the bottom of the fixed-type brake caliper bore, moving the pistons outward and clamping on the brake rotor. With a rail slider-type brake caliper, the force also acts equally against the pistons and the bottom of the caliper bore sliding the caliper inward, and clamping on the brake rotor. The clamping action of either caliper type forces the brake pads against the rotor, stopping the vehicle.

Disc Brakes System Description Caliper

The front brake caliper is a rail slider type with dual pistons. The rear brake caliper is either a dual-piston rail slider-type, or a fixed-mount-type with four pistons. A piston seal, in a groove of the wall in each machined bore, provides a hydraulic seal. The piston seal also retracts the piston when hydraulic fluid pressure is relieved. A dust boot keeps the caliper bore clean. A metal heat shield protect the dust boot from the heat caused by braking friction. A brake caliper retainer, brake caliper spring, and brake caliper retainer bolt hold the rail slider-type caliper to the brake caliper mounting plate. The fixed-mount-type rear caliper bolts directly to the brake caliper mounting plate.