GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Daewoo 🢒 2009 🢒 Lacetti (Global Delta) 🢒 Body Repair 🢒 Collision Repair 🢒 Roof Rear Header Panel Replacement

Removal Procedure

    Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

    7. Object Number: 2027108 Size: SH
  7. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

    8. Object Number: 2027109 Size: SH
  8. Remove the damaged roof rear header panel (1).

Installation Procedure

    Object Number: 2027110 Size: SH
  1. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.
  3. Position the roof rear header panel on the vehicle.
  4. Verify the fit of the panel.
  5. Clamp the roof rear header panel into position.

    6. Object Number: 2027111 Size: SH
  6. Plug weld accordingly.
  7. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  8. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  9. Install all related panels and components.
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  11. Enable the SIR system. Refer to SIR Disabling and Enabling.