GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Daewoo 🢒 2009 🢒 Lacetti (Global Delta) 🢒 Engine 🢒 Engine Mechanical - 1.6L (LXV) 🢒 Piston, Connecting Rod, and Bearing Removal
  1. Install the crankshaft balancer bolt.
  2. Set the pistons 1 and 4 to BDC in direction of engine rotation.

    3. Object Number: 1948709 Size: SH

    Note: Note cylinder sequence.

  3. Mark the connecting rod with the connecting rod bearing cover (1).

    4. Object Number: 2028299 Size: SH
  4. Remove the 4 connecting rod bearing caps bolts (2) of cylinder 1 and 4.
  5. Remove the connecting rod bearing caps (1) and the connecting rod bearing (3).

    6. Object Number: 2028300 Size: SH
  6. Push the pistons 1 and 4 (1) out of the cylinder bore (2).

    7. Note: The shear surfaces of the con-rod and the con-rod bearing cover form a unique fit and must not be swapped or damaged. Do not lay down on the shear surfaces.

  7. Remove the pistons 1 and 4 (1).
  8. Turn crankshaft on crankshaft balancer through 180° in direction of rotation of engine.

    9. Object Number: 1948709 Size: SH

    Note: Note cylinder sequence.

  9. Mark the connecting rod with the connecting rod bearing cover (1).

    10. Object Number: 2028299 Size: SH
  10. Remove the 4 connecting rod bearing caps bolts (2) of cylinder 2 and 3.
  11. Remove the connecting rod bearing caps (1) and the connecting rod bearing (3).

    12. Object Number: 2028301 Size: SH
  12. Push the pistons 2 and 3 (1) out of the cylinder bore (2).

    13. Note: The shear surfaces of the con-rod and the con-rod bearing cover form a unique fit and must not be swapped or damaged. Do not lay down on the shear surfaces.

  13. Remove the pistons 2 and 3 (1).

    14. Object Number: 2028302 Size: SH

    Note: Observe correct fitting position, observe alignment.

  14. Remove the connecting rod bearing (1, 2).
  15. Check the components. Refer to Piston, Connecting Rod, and Bearing Cleaning and Inspection.