GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in Cautions and Notices.

  2. Object Number: 259875  Size: SH

    Notice: Replace the EVAP pipes and hoses with the original equipment or parts that meet the GM specifications for those parts. The replacement EVAP pipe must have the same type of fittings as the original pipe in order to ensure the integrity of the connection. When replacing EVAP hoses, use only reinforced fuel-resistant hose identified with the word Fluoroelastomer or GM 6163-M on the hose. The inside hose diameter must match the outside pipe diameter. Do not use rubber hose within 100 mm (4 in) of any part of the exhaust system or within 254 mm (10 in) of the catalytic converter.

    Notice: Do Not attempt to repair the EVAP pipes or the connecting hoses. Replace the damaged EVAP pipes or the connecting hoses are damaged. If the nylon EVAP pipe becomes kinked and cannot be straightened, it must be replaced.

  3. Disconnect the fuel tank EVAP pipe quick connector at the EVAP canister.
  4. Remove the fuel tank. Refer to Fuel Tank Replacement .

  5. Object Number: 49971  Size: SH
  6. Remove the fuel tank EVAP pipe from the fuel tank.

Installation Procedure


    Object Number: 49971  Size: SH

    Notice: Properly secure the EVAP pipe in order to prevent chafing of the pipe.

  1. Install the new fuel tank EVAP pipe onto the fuel tank.
  2. Install the fuel tank. Refer to Fuel Tank Replacement .

  3. Object Number: 259875  Size: SH
  4. Connect the fuel tank EVAP pipe quick connector at the EVAP canister.
  5. Lower the vehicle.
  6. Add fuel and Install the fuel fill cap.