Removal Procedure
- Remove the cross vehicle beam. Refer to
Instrument Panel Tie Bar Replacement
in Instrument Panel, Gauges and Console.
- Remove the defroster valve vacuum actuator. Refer to
Defroster Valve Actuator Replacement
in HVAC System -- Manual.
- Remove the air distribution case cover
retaining screws.
- Remove the air distribution case cover.
- Remove and discard the air distribution case seal.
- Remove the linkage between the defroster valve and the heater valve on
the driver's side of the HVAC module.
- Remove the defroster valve.
Installation Procedure
- Install the defroster valve.
- Connect the linkage between the defroster valve and the heater valve.
- Install a new air distribution case seal
- Install the air distribution case cover.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the air distributor case cover retaining screws.
Tighten
Tighten the screws to 1.6 N·m (14 lb in).
- Install the defroster valve vacuum actuator. Refer to
Defroster Valve Actuator Replacement
in HVAC System -- Manual.
- Install the cross vehicle beam. Refer to
Instrument Panel Tie Bar Replacement
in Instrument Panel, Gauges and Console.