Removal Procedure
Notice: Use care in removing the fuel injectors in order to prevent damage to
the fuel injector electrical connector pins or the fuel injector nozzles.
Do not immerse the fuel injector in any type of cleaner. The fuel injector
is an electrical component and may be damaged by this cleaning method.
Important: The fuel injector is serviced as a complete assembly only. If the fuel
injectors are found to be leaking, the engine oil may be contaminated with
fuel.
- Relieve fuel system pressure.
Refer to
Fuel Pressure Relief
.
- Remove the fuel injection sight shield. Refer toFuel Injector Sight Shield Replacement
in engine
mechanical.
- Remove the upper intake manifold. Refer to
Intake Manifold Replacement
.
- Remove the fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Remove the fuel injector retaining clips (2).
- Remove the fuel injectors (3).
Installation
Important: Each fuel injector is calibrated for a specific flow rate. Be sure to
use the correct part number when ordering replacement fuel injectors. When
replacing the fuel injector O-rings, be sure to install the brown O-ring
in the lower position. The fuel injector lower O-ring uses a nylon collar,
called the O-ring backup, to properly position the O-ring on the fuel injector.
Be sure to reinstall the O-ring backup, or the sealing O-ring may move
on the fuel injector when installing the fuel rail. If the sealing O-ring
is not seated properly, a vacuum leak is possible and driveability complaints
may occur.
- Install the fuel injector
upper O-ring (1).
- Install the fuel injector lower O-ring backup (4).
- Install the fuel injector lower O-ring (5).
- Install the fuel injector (3) to fuel rail.
- Install the fuel injector retaining clips (2).
- Install the fuel rail.
- Reinstall the upper intake manifold. Refer to
Intake Manifold Replacement
.
- Tighten the fuel filler cap.
- Reconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in
engine electrical.
- Check for fuel leaks.
10.1. | Turn ignition to ON position for 2 seconds. |
10.2. | Then turn to OFF for 10 seconds. |
10.3. | Turn the ignition to ON position. |
10.4. | Check for fuel leaks. |
- Reinstall the fuel injection sight shield. Refer toFuel Injector Sight Shield Replacement
in engine
mechanical.