Tools Required

Pinion depth is the distance from the face of the pinion gear to the center line of the ring gear. Pinion depth is critical to all differentials. Each ring and pinion gear set is matched so as to produce the best tooth contact pattern. Pinion depth is controlled by placing the proper selective shim between the pinion gear and the inner bearing. Pinion depth is set with the J 21777-B pinion setting gage set which provides a nominal or 0 as a gaging reference to find the pinion center. If the original ring and pinion gears and pinion bearings are reused, the original size selective shim will set the proper pinion depth.

1. Lubricate both the inner and the outer pinion bearings with wheel bearing lubricant GM P/N 1051344, or equivalent.



2. Assemble the gage plate and the stud assembly.



3. Place the inner pinion bearing (1) into the differential carrier and install the J 21777-102 , the J 23597-12 , the J 21777-43 and the J 21777-42 .



4. Place the outer pinion bearing into the differential carrier and install the J 21777-102 , the J 23597-12 , the J 21777-43 and the J 21777-42 .




Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

5. Hold the J 21777-43 stationary.

Tighten
Tighten the J 21777-43 jam nut to 2 N·m (18 lb in).

6. Rotate J 21777-102 25 revolutions in order to ensure the pinion bearings (1) are fully seated.

Tighten
Tighten the J 21777-43 jam nut to 2 N·m (18 lb in).

7. Install the J 21777-101 in the side bearing bores with the J 23597-1 through both of the J 21777-101 .
8. Rotate the J 21777-102  (1) until both gage levels are parallel with the J 21777-101 .
9. Install the dial indicator spring loaded plunger extension through the J 23597-1 and position over the 97 mm level of the J 21777-102 .
10. Install the J 8001 to the J 23597-1 and position the J 8001 plunger over the spring loaded plunger extension and slightly load the J 8001 .
11. Rotate the J 8001 adjustable face so that the needle indicates 0.
12. Slowly rotate the J 23597-1 back and forth so that the spring loaded plunger extension sweeps back and forth across the J 21777-102 while observing the J 8001 .
13. Stop the J 23597-1 at the J 8001 greatest point of deflection.



14. Without disturbing the J 8001 needle setting, rotate the J 8001 adjustable face so that the needle indicates 0.
15. Slowly rotate the J 23597-1 until the spring loaded plunger extension is no longer making contact with the J 21777-102 .

Important: This reading indicates the selective shim required for the correct pinion depth.

16. Record the deflection reading on the J 8001 .
17. Remove the J 8001 and the spring loaded plunger extension from the J 23597-1 .
18. Remove the J 23597-1 and the 2 J 21777-101 from the differential carrier.



19. Remove the J 21777-102 , the J 3289-21 , the J 21777-43 and the J 21777-42 from the differential carrier.
20. Remove the inner pinion bearings from the differential carrier.
21. Remove the outer pinion bearing from the differential carrier.