Removal Procedure
- Ensure the front tires and wheels are in the straight ahead position.
- Rotate the steering wheel
to the left in order to position the opening in the steering shaft coupling (2)
in the vertical position.
- Using paint, place match marks (3) on the steering column
shaft (1) and the lower steering shaft in order to mark the location
of the opening in the steering shaft coupling (2).
- Remove the key from the ignition switch.
Notice: The steering column must be in the LOCK position before disconnecting
the following components:
• | The steering shaft coupling |
• | The intermediate shaft |
• | The lower steering shaft |
After disconnecting these components, do not move the front tires and
wheels. Failure to follow these procedures may cause improper
alignment of some components during installation and result in possible damage
to the SIR coil.
- Turn the steering wheel
to the left in order to lock the steering column and allow access to the steering
shaft coupling bolts (4,5).
- Remove the 2 bolts (1,3)
from the steering shaft coupling (5).
- Use a plastic hammer in
order to tap the steering shaft coupling (2) onto the lower steering
shaft (3).
- Remove the steering shaft coupling from the lower steering shaft.
Installation Procedure
- Ensure the steering wheel and the front tires and wheels have
not moved since the removal of the steering shaft coupling.
- Align the opening in the
steering shaft coupling (4) with the match mark on the flat surface
of the lower steering shaft (2). Slide the steering shaft coupling
onto the lower steering shaft.
Important: DO NOT tighten the lower coupling bolt before tightening the upper coupling
bolt.
- Install the lower steering column bolt into the lower bolt hole (3).
- Align the opening in the
steering shaft coupling (2) with the match mark on the steering column
shaft (1). Use a plastic hammer in order to tap the steering shaft
coupling onto the steering column shaft.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the upper bolt (1).
Tighten
- Tighten the upper bolt (1) to 25 N·m (18 lb ft).
- Tighten the lower bolt (3) to 25 N·m (18 lb ft).