For 1990-2009 cars only
Removal Procedure
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Disconnect the fuel tank ventilation tube clamp.
- Disconnect the fuel tank ventilation tube.
- Place a pan below the fuel tank to catch the draining fuel.
- Disconnect the fuel tank filter tube.
- Disconnect the evaporative emission canister line.
- Drain the fuel tank.
- Remove the fuel filter. Refer to Fuel Filter Replacement.
- Install the jack on the center of the fuel tank.
- Remove the bolts on the fuel tank.
- Slowly lower the jack to remove the fuel tank (1).
- Disconnect the canister hose which is connected to the roll over valve from the fuel tank removed (2).
- Inspect the fuel tank for cracks, damages, and contaminations.
- Inspect the fuel lines for cracks and damages.
Warning: Refer to Gasoline/Gasoline Vapors Warning in the Preface section.
Caution: Refer to Fuel Pressure Caution in the Preface section.
Installation Procedure
- Connect the canister hose, which is connected to the roll over valve, to the fuel tank (2).
- Raise the jack to install the fuel tank.
- Install the fuel tank with the fuel tank bolts and tighten to 18-22 N·m (13-16 lb ft).
- Connect the evaporative emission canister line.
- Connect the fuel tank filler tube.
- Connect the fuel tank ventilation tube (2) with the clamp (1).
- Fill the tank with fuel.
- Start the engine to prevent vapor lock and check the hoses for leaks.
Caution: Refer to Fastener Caution in the Preface section.
