Special Tools
EN46567 (DW-110-020-A) Engine Assembly Support Fixture
Removal Procedure
Caution: Broken engine mountings can cause misalignment of certain drive-train components. Misalignment of drive-train components causes eventual destruction of the drive-train components.
If one engine mount breaks, the rest of the engine mounts will have increased stress put on them. This could cause the rest of the engine mounts to break.
- Install
EN46567 (1).
- Remove the air inlet grille panel weatherstrip.
- Remove the exhaust manifold heat shield.
Caution: When raising or supporting the engine for any reason, do not use a jack under the oil pan, any sheet metal, or the crankshaft pulley. Lifting the engine in an unapproved manner may cause component
damage.
- Position
EN46567 (1) on the air inlet grille panel and the front upper panel on the center.
- Tighten the engine fixture joint with a bolt after removing exhaust manifold bolt.
- Remove the coolant surge tank. Refer to
Radiator Surge Tank Replacement.
- Remove the right headlamp. Refer to
Headlamp Replacement.
- Remove the intermediate bracket nut from the lower vehicle (1).
- Remove the intermediate bracket nut from the upper vehicle (2).
- Remove the engine mount damping block assembly (1) with the intermediate bracket attached.
Caution: Loosen the engine support fixture bolt in order to lower the engine slightly and allow the engine mount damping block bolts to be removed. If the engine mount damping block bolts are loosened
without lowering the engine assembly support fixture, the engine mount damping block bolts could be damaged.
- Remove the engine mount damping block assembly from the wheel house and engine mount upper bracket (2).
- Vice the intermediate bracket (2).
- Remove the intermediate bracket bolt (3).
- Remove the engine mount damping block from the intermediate bracket (1).
- Inspect the damping block for cracks, hardening, or damages.
Installation Procedure
Caution: Refer to Fastener Caution in the Preface section.
- Install the engine mount damping block to the intermediate bracket with bolts (1) and tighten to
45-55 N·m (33-41 lb ft).
- Install the intermediate bracket with bolt (2) and tighten to
72-88 N·m (53-65 lb ft).
- Install the engine mount damping block assembly to the wheelhouse and engine mount upper bracket (2).
- Remove the engine mount damping block assembly (1) with the intermediate bracket attached.
- Install the intermediate bracket nuts (1, 2) to the upper and lower vehicle and tighten to
60-70 N·m (44-52 lb ft).
- Install the right headlamp. Refer to
Headlamp Replacement.
- Install the coolant surge tank. Refer to
Radiator Surge Tank Replacement.
- Install the exhaust manifold heat shield.
- Install the air inlet grille panel weatherstrip.
- Remove engine support fixture.