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Product Enhancement for Inventory and Customer Vehicles - Trunk Lamp Bulb Contacting Harness Protector-Expires with Base Warranty

Subject:06056 - Product Enhancement for Inventory and Customer Vehicles Trunk Lamp Bulb Contacting Harness Protector - Expires with Base Warranty

Models:2006 Chevrolet Optra



THIS PRODUCT ENHANCEMENT INCLUDES VEHICLES IN DEALER INVENTORY AND CUSTOMER VEHICLES THAT RETURN FOR ANY TYPE OF SERVICE, AND WILL EXPIRE AT THE END OF THE INVOLVED VEHICLE'S NEW VEHICLE LIMITED WARRANTY PERIOD.

Purpose


Object Number: 1856508  Size: SH

It has been found that the CHMSL(Center High Mount Stop Lamp) connector protective sponge (2) was melted because the sponge was keeping in contact with the trunk room lamp bulb (1) while the trunk was open for more than 2 minutes.

No damage of wiring harness in protective sponge was detected. The sponge is noncombustible material and verified to have no possibility of fire occurrence

Vehicles Involved

A list of involved vehicles currently in dealer inventory is attached to the Administrative Message (GM US) or Dealer Communication (Canada) used to release this bulletin. Customer vehicles that return for service, for any reason, and are still covered under the vehicle's base warranty, and are within the VIN breakpoints provided below, should be checked for vehicle eligibility in the appropriate system listed below.

Year

Division

Model

From

Through

2007

Chevrolet

Optra

KL1JJ58686K343246

KL1JJ58636K415129

Important: Dealers are to confirm vehicle eligibility prior to beginning repairs by using GMVIS. Not all vehicles within the above breakpoints may be involved.

Service Procedure

    Notice: Unless the negative battery cable is disconneced, the Ef 19 fuse (BAT+) might be blown while handling the trunk room lamp wiring harness.

  1. Open a hood and then disconnect the negative battery cable.

  2. Object Number: 1856514  Size: SH
    (1)Trunk Room Lamp
  3. Open the trunk lid.

  4. Object Number: 1856520  Size: SH
  5. Remove a trunk lamp assembly using a screwdriver (1). No need to disconnect the trunk room lamp wiring harness connector.

  6. Object Number: 1856524  Size: SH
    (1)Trunk Room Lamp Bulb
    (2)CHMSL Connector

    Object Number: 1856528  Size: SH
    (1)Back Panel Upper

    Notice: If the wiring harness in protective sponge was damaged, the affected wires should be wrapped up with electric insulation tape.

  7. Push and relocate the CHMSL connector inside the back panel upper backward to keep a distance between trunk room lamp bulb and wiring harness sponge.
  8. Install the trunk lamp assembly.
  9. Connect the negative battery cable and set time on digital clock.

Claim Information

For vehicles repaired under this product enhancement, use:

Labor Operation

Description

Labor Time

Y0104

Re-routing the CHMSL & Trunk lamp w/harness

0.3 hr