Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
Circuit | Short to Ground | High Resistance | Open | Short to Voltage | Signal Performance |
---|---|---|---|---|---|
Battery Supply Voltage - Coil | P0685 | P0685 | P0685 | -- | -- |
Battery Supply Voltage - Armature | P0689 | P0689 | P0689 | -- | -- |
Relay Control Circuit | P0685 | P0685 | P0685 | P0685 | -- |
Relay Feedback Circuit | P0689 | P0689 | P0689 | P0690 | -- |
Circuit | Normal Range | Short to Ground | Open | Short to Voltage |
---|---|---|---|---|
Operating Conditions: Ignition ON, with the engine OFF. | ||||
Battery Supply Voltage - Coil | -- | 0.0 V | 0.0 V | -- |
Battery Supply Voltage - Armature | -- | 0.0 V | 0.0 V | -- |
EC Ignition Relay Control | -- | 0.0 V | 0.0 V | -- |
EC Ignition Relay Feedback | 11.9-12.9 V | 0.0 V | 0.0 V | More than 2 V¹ |
¹ DTC P0690 will set if the ECM detects voltage when the ignition is in the OFF position. |
The powertrain relay is a normally open relay. The relay switch is held in the open position by spring tension. Battery positive voltage is supplied directly to the relay coil and the relay switch contact at all times. The engine control module (ECM) supplies the ground path to the relay coil control circuit through an output driver module (ODM). The ODM for the powertrain relay also incorporates a fault detection circuit, which is continuously monitored by the ECM. When the ECM commands the powertrain relay ON, ignition 1 voltage is supplied to the following fuses in the underhood fuse block:
• | The ETC/ECM fuse |
• | Injector 1 fuse |
• | Injector 2 fuse |
• | Emissions 1 fuse |
• | Emissions 2 fuse |
The ignition 1 voltage that is supplied to the ECM through the ETC/ECM fuse, provides power to the internal ECM circuits associated with the throttle actuator control (TAC) operation. The ECM also monitors the voltage level on the ignition 1 voltage circuit to confirm that the powertrain relay contacts have closed.
• | The battery voltage is between 9-18 volts. |
• | The ignition is ON. |
• | The powertrain relay has been commanded ON. |
• | The battery voltage is between 9-16 volts. |
• | The ignition is OFF. |
• | The powertrain relay has been commanded OFF. |
• | The commanded state of the ODM does not match and the actual state of the control circuit. |
• | The condition is present for more than 5 seconds. |
• | The ECM detects less than 10 volts on the ignition 1 voltage circuit from to the ECM. |
• | The condition is present for more than 5 seconds. |
• | The ECM detects more than 2 volts on the ignition 1 voltage circuit to the ECM. |
• | The condition is present for more than 2 seconds. |
DTC P0685, P0689, and P0690 are Type B DTCs.
DTC P0685, P0689, and P0690 are Type B DTCs.
• | This test procedure assumes that the vehicle battery has passed a load test and is completely charged. Refer to Battery Inspection/Test . |
• | When disconnecting electrical connectors or removing fuses and relays from a fuse block, always inspect the component electrical terminals for corrosion and the mating electrical terminals for correct tension. |
Engine Controls Connector End Views
• | The ETC/ECM fuse |
• | Injector 1 fuse |
• | Injector 2 fuse |
• | Emissions 1 fuse |
• | Emissions 2 fuse |
⇒ | The test lamp should illuminate on at least one test point of each fuse. If the test lamp does not illuminate continue with Circuit/System Testing. |
⇒ | If the voltage measures less than B+, repair the open or high resistance in the circuit to the relay coil. All wire circuit resistance should measure less than 2 ohms. |
⇒ | If voltage is measured on the control circuit of the relay, test for a short to voltage. |
⇒ | If the test lamp stays ON all the time, test for a short to ground on the relay coil control circuit. If the circuits test normal, replace the control module. |
⇒ | If the test lamp stays OFF all the time, test for an open or high resistance on the relay coil control circuit. If the circuits test normal, replace the control module. All wire circuit resistance should measure less than 2 ohms. |
⇒ | If the voltage measures less than B+, repair the open or high resistance in the circuit to the relay armature. All wire circuit resistance should measure less than 2 ohms. |
⇒ | If voltage is present, test the ignition 1 voltage circuit between the ECM, the powertrain relay, and the ETC fuse for a short to voltage. |
⇒ | If both circuits test normal, replace the ECM. |
⇒ | If the test lamp illuminates at both test points of the ETC/ECM fuse, repair the ignition 1 voltage circuit between the powertrain relay and the ECM for an open or high resistance. If the circuits test normal, replace the control module. All wire circuit resistance should measure less than 2 ohms. |
⇒ | If the test lamp only illuminates at one test point of the ETC/ECM fuse, repair the short to ground in the ignition 1 voltage circuit between the fuse and the applicable component. Replace the fuse, as necessary. |
⇒ | If the test lamp does not illuminate on either test point of the ETC/ECM fuse, repair the open or high resistance between the powertrain relay and the ETC/ECM fuse. All wire circuit resistance should measure 2 ohms or less. |
• | The ETC/ECM fuse |
• | Injector 1 fuse |
• | Injector 2 fuse |
• | Emissions 1 fuse |
• | Emissions 2 fuse |
⇒ | If the test lamp fails to illuminate on one test point of each fuse, repair the open or high resistance between the fuse and the powertrain relay. All wire circuit resistance should measure 2 ohms or less. |
• | Measure for 70-110 ohms between terminals 85 and 86 of the relay. |
⇒ | If the resistance is not within the specified range, replace the relay. |
• | Measure for infinite resistance between terminals 30 and 86 of the relay. |
⇒ | If continuity is detected, replace the relay. |
• | Measure for infinite resistance between terminals 30 and 87 of the relay. |
⇒ | If continuity is detected, replace the relay. |
• | Measure for infinite resistance between terminals 30 and 85 of the relay. |
⇒ | If continuity is detected, replace the relay. |
• | Measure for infinite resistance between terminals 85 and 87 of the relay. |
⇒ | If continuity is detected, replace the relay. |
• | Connect a 20-amp fused jumper wire from the battery positive cable at the battery, to relay terminal 85. Connect a jumper wire from the negative battery cable at the battery, to relay terminal 86. Measure for less than 2 ohms between terminals 30 and 87 of the relay, with a DMM. |
⇒ | If the resistance measures more than 2 ohms, replace the relay. |
Control Module References for ECM replacement, setup, and programming