GM Service Manual Online
For 1990-2009 cars only

Application

Specification

Metric

English

Bearing Set Shim Clearance

0.08-0.12 mm

0.0032-0.0047 in

Fifth Speed Locating Spring Standard Length

26.1 mm

1.028 in

Fifth Speed Locating Spring Service Limit

25.0 mm

0.984 in

High Speed Gearshift Fork-to-High Speed Synchronizer Sleeve Clearance (Maximum)

1.0 mm

0.039 in

High Speed Locating Spring Standard Length

40.1 mm

1.597 in

High Speed Locating Spring Service Limit

39.0 mm

1.535 in

Left Differential Side Gear End Play (Standard)

0.05-0.33 mm

0.002-0.013 in

Left Differential Side Gear End Play (Maximum)

0.05 mm

0.002 in

Low Speed Gearshift Fork-to-Low Speed Synchronizer Sleeve Clearance (Maximum)

1.0 mm

0.039 in

Reverse Gearshift Lever to Idler Shaft Clearance

5 mm

0.20 in

Low Speed Locating Spring Standard Length

26.1 mm

1.028 in

Low Speed Locating Spring Service Limit

25.0 mm

0.984 in

Right Differential Side Gear End Play (Standard)

0.05-0.33 mm

0.002-0.013 in

Right Differential Side Gear End Play (Maximum)

0.05 mm

0.002 in

Synchronizer Ring-to-Gear Clearance (Standard)

1.0-1.4 mm

0.039-0.055 in

Synchronizer Ring-to-Gear Clearance (Minimum)

1.0-1.4 mm

0.039-0.055 in

Shim Part Number

Shim Thickness

Metric

English

96051167

0.8 mm

0.03 in

96051165

1.0 mm

0.04 in

96051356

1.2 mm

0.05 in

96053031

1.4 mm

0.06 in