Step
| Action
| Yes
| No
|
1
| Did you perform the
function test?
| Go to
Step 2
| Go to
Function Test
|
2
|
- Set the mode control to the VENT position.
- Set the temperature control to the coldest position.
- Set the blower speed to HIGH.
- Inspect for airflow at the following outlets:
• | The side window defroster |
Do only the vent outlets have airflow at an ambient temperature?
| Go to
Step 3
| Go to
Step 5
|
3
|
- Set the mode control to the HEAT position.
- Set the temperature control to the hottest position.
- Verify the airflow at the following outlets:
• | The heater outlets have high airflow. |
• | The defroster outlets have minimum airflow. |
• | The side window defroster outlets have minimum airflow. |
• | The vent outlets do not have airflow. |
Is the air delivery correct?
| Go to
Step 4
| Go to
Step 5
|
4
|
- Set the mode control to the DEFROST position.
- Verify the airflow at the following outlets:
• | The defroster outlets have a high airflow. |
• | The side window defroster outlets have minimum airflow. |
• | The heater outlets have minimum airflow. |
• | The vent outlets do not have airflow. |
Is the air delivery correct?
| Go to
Function Test
| Go to
Step 5
|
5
|
- Disconnect the affected control cable at the heater case.
- Inspect the door travel and the door effort.
Are the door travel and the door effort OK?
| Go to
Step 6
| Go to
Step 8
|
6
| Test the control cable travel by moving the corresponding control at
the heater control unit.
Is the control cable travel correct?
| Go to
Step 7
| Go to
Step 9
|
7
|
- Inspect the control cable attachment at the heater control unit.
- Repair the control cable attachment, as necessary. Refer to Control Assembly Replacement
.
Is the repair complete?
| Go to
Function Test
| --
|
8
| Repair
the affected door at the heater case. Refer to
Heater Case Replacement
.
Is the repair complete?
| Go to
Function Test
| --
|
9
| Repair
or replace the affected control cable as necessary. Refer to the following
procedures:
• | Temperature Control Cable Replacement |
• | Vent Control Cables Replacement |
Is the repair complete?
| Go to
Function Test
| --
|