GM Service Manual Online
For 1990-2009 cars only

    Object Number: 1832124  Size: SH
  1. Install the NEW lower intake manifold gasket.

  2. Object Number: 1848543  Size: SH
  3. Install the intake manifold assembly.
  4. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 1848542  Size: SH
  5. Loosely install the short intake manifold bolts.

  6. Object Number: 1848541  Size: SH
  7. Loosely install the long intake manifold bolts and tighten all of the intake manifold bolts to 23 N·m (17 lb ft).

  8. Object Number: 1848540  Size: SH
  9. Install the evaporative emissions (EVAP) solenoid.

  10. Object Number: 1848539  Size: SH
  11. Install the EVAP solenoid bolt and tighten to 10 N·m (89 lb in).

  12. Object Number: 1848538  Size: SH
  13. Install and connect the intake manifold-to-solenoid EVAP hose to the intake manifold and to the EVAP solenoid.

  14. Object Number: 1848535  Size: SH
  15. Install and connect the dirty air positive crankcase ventilation (PCV) hose to the intake manifold and to the right camshaft cover fitting.

  16. Object Number: 1848534  Size: SH
  17. Install the engine coolant air bleed pipe.

  18. Object Number: 1848532  Size: SH
  19. Install the engine coolant air bleed pipe bracket bolts to the upper intake manifold and tighten to 10 N·m (89 lb in)..

  20. Object Number: 1876534  Size: SH
  21. Install and connect the fresh air PCV hose to the left camshaft cover fitting.