Filler Tube Replacement Malibu Sedan

Notice: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

Important: Always maintain cleanliness when servicing fuel system components.

1. Remove the fuel fill cap.
2. Drain the fuel tank. Refer to Fuel Tank Draining .



3. Remove the fuel filler pipe bolt from the fuel fill pocket.
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.



5. Remove the fuel filler pipe attaching screw from the underbody.



6. Loosen the fuel filler hose clamp at the fuel tank.
7. Remove the fuel filler hose from the fuel tank.
8. Remove the fuel filler pipe assembly.

1. Install the fuel filler pipe upper end to the fuel filler pocket and position fuel filler pipe.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the fuel filler pipe attaching screw to the underbody.

Tighten
Tighten the fuel filler pipe attaching screw to 10 N·m (89 lb in).




3. Install the fuel filler jumper hose to the fuel tank.
4. Position the fuel filler hose clamp at the fuel tank and fuel fill tube.

Tighten
Tighten the fuel tank filler hose clamps to 4 N·m (35 lb in).

5. Lower the vehicle.



6. Install the bolt in the fuel filler pocket.

Tighten
Tighten the fuel tank filler pocket bolt to 1.5 N·m (13 lb in).

7. Install the fuel filler cap.

Filler Tube Replacement Malibu MAXX

Notice: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

Important: Always maintain cleanliness when servicing fuel system components.

1. Remove the fuel fill cap.
2. Drain the fuel tank. Refer to Fuel Tank Draining .



3. Remove the fuel filler pipe bolt from the fuel fill pocket.
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.



5. Remove the fuel filler pipe attaching screw from the underbody.



6. Loosen the fuel filler hose clamp at the fuel tank.
7. Remove the fuel filler hose from the fuel tank.
8. Remove the fuel filler pipe assembly.

1. Install the fuel filler pipe upper end to the fuel filler pocket and position fuel filler pipe.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the fuel filler pipe attaching screw to the underbody.

Tighten
Tighten the fuel filler pipe attaching screw to 10 N·m (89 lb in).




3. Install the fuel filler jumper hose to the fuel tank.
4. Position the fuel filler hose clamp at the fuel tank and fuel fill tube.

Tighten
Tighten the fuel tank filler hose clamps to 4 N·m (35 lb in).

5. Lower the vehicle.



6. Install the bolt in the fuel filler pocket.

Tighten
Tighten the fuel tank filler pocket bolt to 1.5 N·m (13 lb in).

7. Install the fuel filler cap.