Removal Procedure
Tools Required
J 38185 Hose Clamp
Pliers
- Remove air cleaner assembly
and the throttle body air inlet duct. Refer to
Air Cleaner Assembly Replacement
in Engine Controls - 3.1L or
Air Cleaner Assembly Replacement
in Engine Controls - 3.8L.
- Drain the coolant. Refer to
Cooling System Draining and Filling
.
Important: To prevent shearing of rubber bushing(s) loosen bolt(s) on engine strut(s)
before swinging strut(s).
- Remove the engine strut brace bolts from the upper tie bar and rotate
the struts and braces rearward. Refer to one of the following:
- Remove the electric cooling fans. Refer to
Engine Cooling Fan Replacement
.
- Remove the radiator bracket bolts and the radiator brackets.
- Use the J 38185
in
order to reposition the hose clamp at the radiator inlet hose.
- Disconnect the radiator inlet hose from the radiator.
- Use the J 38185
in
order to reposition the hose clamp at the radiator outlet hose.
- Disconnect the radiator out let hose from the radiator.
- Remove the coolant level module. Refer to
Coolant Level Module Replacement
.
- Disconnect the transaxle oil cooler pipes from the radiator. Refer
to one of the following:
- Remove the transaxle oil cooler pipes from the retainer at the
bottom of the radiator.
- Remove the radiator.
Installation Procedure
- Install the radiator mounts
to the openings in the lower tie bar.
- Connect the transaxle oil cooler lines to the radiator. Refer
to one of the following:
- Install the coolant level module. Refer to
Coolant Level Module Replacement
.
- Connect the outlet hose to the radiator.
- Use the J 38185
in
order to reposition and install the hose clamp at the radiator outlet hose.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the radiator brackets and radiator
bracket bolts.
Tighten
Tighten the radiator bracket bolts to 24 N·m (18 lb ft)
- Install the electric cooling fans. Refer to
Engine Cooling Fan Replacement
.
- Rotate the struts and braces forward. Install the engine strut
brace bolts to the upper tie bar. Refer to one of the following:
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
- Install the air cleaner assembly and the throttle body air inlet
duct. Refer to
Air Cleaner Assembly Replacement
in Engine
Controls - 3.1L or
Air Cleaner Assembly Replacement
in Engine Controls - 3.8L.
- Inspect for leaks.