GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2002 🢒 Impala 🢒 HVAC 🢒 HVAC Systems - Manual 🢒 Defroster Valve Actuator Replacement

Removal Procedure
  1. Remove the right instrument panel (IP) insulator. Refer to Instrument Panel Insulator Panel Replacement - Right Side in Instrument Panel, Gages, and Console.
  2. Remove the IP compartment. Refer to Instrument Panel Compartment Replacement in Instrument Panel, Gages and Console.

    3. Object Number: 708587 Size: SH
  3. Disconnect the two vacuum lines from the defroster actuator (3).
  4. Disconnect the orange vacuum line from the recirculation actuator and install a hand vacuum pump (2).
  5. Remove the defroster actuator from the attachment to the HVAC module case.
  6. Using the hand vacuum pump (2), open the recirculation actuator door.
  7. Rotate the defroster actuator to the right and up into the opening between the back of the dash and the opening into the HVAC module. The opening results when the recirculation actuator door is in the full open position.
  8. Disconnect the defroster actuator from the defroster door arm.

Installation Procedure

    Object Number: 708587 Size: SH
  1. Install the defroster actuator to the defroster door arm and snap into place on the HVAC module.
  2. Connect the vacuum line to the actuator.
  3. Remove the hand vacuum pump  (2) and reinstall the vacuum line to the recirculation actuator.
  4. Install the IP compartment. Refer to Instrument Panel Compartment Replacement in Instrument Panel, Gages and Console.
  5. Install the right IP insulator. Refer to Instrument Panel Insulator Panel Replacement - Right Side in Instrument Panel, Gages, and Console.