The air temperature controls are divided into three primary areas. The first, Heater Mode, is related to how the heater system responds when a heater mode is selected, and how the HVAC system provides the desired temperature for each setting. The second, A/C Mode, is related to how the A/C system responds when an A/C mode is selected by the vehicle operator, and how the HVAC system provides the desired temperature for each setting. The third, A/C Cycle, describes the complete A/C cycle.

The purpose of the heater is to supply heat to the interior of the vehicle. The vehicle operator can determine the level of heat by turning the temperature switch, located on the HVAC control module, to any setting. The temperature switch can change the vehicle's air temperature regardless of the HVAC mode setting, heater or A/C.

The left IP junction block provides power to the left air temperature actuator through the ignition 3 voltage circuit. Power and ground are provided to the HVAC control module by the ignition 3 voltage and ground circuits.

When a desired temperature setting is selected, a variable resistor is used to determine the air temperature door control signals value. (RPO CJ3: left air temperature door control). A resistor inside the HVAC control module provides a varying ground. This changes the 12-volt signal coming into the actuator and varies the voltage so the actuator is moved into the proper position. The motor opens the left air temperature actuator to a position to divert sufficient air past the heater core to achieve the desired vehicle temperature. Ground is provided by the ground circuit.

Dual Zone

Vehicles with the dual zone option (RPO CJ3) will have an additional air temperature actuator. The HVAC control module will have dual sliding temperature switches instead of the rotary temperature switch. The left IP junction block provides power to the right air temperature actuator through the ignition 3 voltage circuit.

When a desired offset temperature setting is selected, a variable resistor is used to determine the right air temperature door control signals value. A resistor inside the HVAC control module provides a varying ground. This changes the 12-volt signal coming into the actuator and varies the voltage so the actuator is moved into the proper position. The motor opens the right air temperature actuator to a position to divert sufficient air past the heater core or evaporator to achieve the desired vehicle temperature. Ground is provided by the ground circuit.

The dual zone switch allows for maximum temperature offset between the driver and passenger. It is possible to select maximum airflow over the evaporator core with one dual zone switch along with maximum airflow over the heater core with the other dual zone switch. Each air temperature actuator is independent from the other and the passenger side is not limited in the range of temperature offset.

Engine Coolant

Engine coolant is the key element of the heating system. The normal engine operating coolant temperature is controlled by the thermostat. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation.

Coolant enters the heater core through the inlet heater hose, in a pressurized state. The heater core is located inside the HVAC assembly. The heat of the coolant flowing through the heater core is absorbed by the ambient air drawn through the HVAC assembly. Heated air is distributed to the passenger compartment, through the HVAC assembly, for passenger comfort. The amount of heat delivered to the passenger compartment is controlled by opening or closing the HVAC assembly temperature door. The coolant exits the heater core through the return heater hose and recirculated back through the engine cooling system.

The purpose of the air conditioning (A/C) system is to provide cool air and remove humidity from the interior of the vehicle. The vehicle operator can activate the A/C system by pressing the A/C switch. The A/C system can operate regardless of the temperature setting, however, recirculation is only available when the HVAC control module is in any mode other than FRONT DEFROST and MIX-BLEND.

The powertrain control module (PCM) will operate the A/C system automatically. The PCM will command on the A/C compressor clutch to help reduce moisture inside the vehicle. The A/C compressor is on in selected modes, even in cool weather conditions, to help eliminate moisture from fogging the windshield. The A/C LED will not illuminate unless the driver presses the A/C request switch on the HVAC control module. Otherwise, the A/C system may be running without the A/C LED indicator illuminated.

Regardless of the selected A/C mode setting, a request is made to the body control system (BCM) to turn on the A/C compressor. The request is made by the HVAC control module to the BCM through the A/C request signal circuit when the BCM grounds the signal from the HVAC control module. The BCM then sends a class 2 message to the PCM on the ECM/BCM/VCM class 2 serial data circuit. The PCM grounds the A/C clutch relay control circuit and engages the A/C compressor clutch. Power is provided to the HVAC control module by the left IP junction block. Ground is provided by the ground circuit.

The PCM turns on the A/C compressor by providing a path to ground through the A/C clutch relay control circuit for the A/C compressor clutch relay. Power is provided to the A/C compressor clutch relay from the engine junction block and ignition 1 voltage circuit. Once the relay closes its internal switch, power from the battery positive voltage circuit is provided to the A/C compressor clutch through the A/C compressor clutch supply voltage circuit. Whenever the compressor is turned off, the A/C compressor clutch diode prevents a voltage spike from burning up the compressor clutch coil. The ground circuit provides a path to ground for the compressor and relay. The A/C clutch relay control circuit is grounded internally within the PCM.

A/C Refrigerant Pressure Sensor

The A/C system is protected by the A/C refrigerant pressure sensor. The sensors' output to the PCM is variable and is dependent upon pressure inside the line. A higher pressure results in a higher voltage output. The A/C pressure is constantly monitored in order to allow the A/C compressor clutch to disengage as needed. If line pressures climb above 2979 kPa (432 psi), the PCM will turn off the A/C compressor clutch until the pressure lowers to 1510 kPa (219 psi). If line pressures fall below 186 kPa (27 psi), the PCM will turn off the A/C compressor clutch until the pressure raises to 207 kPa (30 psi).

A 5-volt reference signal is sent out over the 5-volt reference circuit, from the PCM, to the A/C refrigerant pressure sensor. The PCM monitors the A/C pressure by sending out a separate 5-volt signal on the A/C refrigerant pressure sensor signal circuit. This circuit is how the PCM monitors HVAC pressures. Ground for the A/C refrigerant pressure sensor is provided by the low reference circuit.

Recirculation Mode

When the RECIRCULATION switch is pressed, a solenoid inside the HVAC control module connects the recirculation vacuum actuator to the vacuum source. Power is provided to the recirculation switch by the ignition 3 voltage circuit. Ground is provided by the ground circuit. The recirculation actuator retracts, closing the recirculation door. This brings air from inside the vehicle instead of fresh air from the outside.

Recirculation is available in all modes except FRONT DEFROST and MIX-BLEND. The recirculation mode will stay on and the LED will illuminate until either outside air is selected or the next ignition cycle. Recirculation can be selected with the blower motor in either the ON or OFF position.

Air Temperature Actuator

The vehicle operator can determine the level of A/C by turning the temperature control, located on the HVAC control module, to any setting. The temperature switch can change the vehicle's air temperature regardless of the HVAC mode setting, heater or A/C. The left IP junction block provides power to the left air temperature actuator through the ignition 3 voltage circuit. Power and ground are provided to the HVAC control module by the ignition 3 voltage and ground circuits.

When a desired temperature setting is selected, a variable resistor is used to determine the air temperature door control signals value. (RPO CJ3: left air temperature door control). A resistor inside the HVAC control module provides a varying ground. This changes the 12-volt signal coming into the actuator and varies the voltage so the actuator is moved into the proper position. The motor opens the left air temperature actuator to a position to divert sufficient air past the heater core or evaporator to achieve the desired vehicle temperature. Ground is provided by the ground circuit.

Dual Zone

Vehicles with the dual zone option (RPO CJ3) will have an additional air temperature actuator. The HVAC control module will have dual sliding temperature switches instead of the rotary temperature switch. The left IP junction block provides power to the right air temperature actuator through the ignition 3 voltage circuit.

When a desired offset temperature setting is selected, a variable resistor is used to determine the auxiliary air temperature door control signals value. A resistor inside the HVAC control module provides a varying ground. This changes the 12-volt signal coming into the actuator and varies the voltage so the actuator is moved into the proper position. The motor opens the right air temperature actuator to a position to divert sufficient air past the heater core or evaporator to achieve the desired vehicle temperature. Ground is provided by the ground circuit.

The dual zone switch allows for maximum temperature offset between the driver and passenger. It is possible to select maximum airflow over the evaporator core with one dual zone switch along with maximum airflow over the heater core with the other dual zone switch. Each air temperature actuator is independent from the other and the passenger side is not limited in the range of temperature offset.

Refrigerant is the key element in an air conditioning system. R-134a is presently the only EPA approved refrigerant for automotive use. R-134a is a very low temperature gas that can transfer the undesirable heat and moisture from the passenger compartment to the outside air.

The A/C system used on this vehicle is a non-cycling system. Non-cycling A/C systems use a high pressure switch to protect the A/C system from excessive pressure. The high pressure switch will OPEN the electrical signal to the compressor clutch, if the refrigerant pressure becomes excessive. After the high and the low sides of the A/C system pressure equalize, the high pressure switch will CLOSE. This completes the electrical circuit to the compressor clutch. The A/C system is also mechanically protected with the use of a high pressure relief valve. If the high pressure switch were to fail or if the refrigerant system becomes restricted and refrigerant pressure continues to rise, the high pressure relief will pop open and release refrigerant from the system.

The A/C compressor is belt driven and operates when the magnetic clutch is engaged. The compressor builds pressure on the vapor refrigerant. Compressing the refrigerant also adds heat. The refrigerant is discharged from the compressor through the discharge hose, and forced through the condenser and then through the balance of the A/C system.

Compressed refrigerant enters the condenser at a high-temperature, high-pressure vapor state. As the refrigerant flows through the condenser, the heat is transferred to the ambient air passing through the condenser. Cooling causes the refrigerant to condense and change from a vapor to a liquid state.

The condenser is located in front of the radiator for maximum heat transfer. The condenser is made of aluminum tubing and aluminum cooling fins, which allows rapid heat transfer for the refrigerant. The semi-cooled liquid refrigerant exits the condenser and flows through the liquid line to the orifice tube.

The orifice tube is located in the liquid line between the condenser and the evaporator. The orifice tube is the dividing point for the high and the low pressure sides of the A/C system. As the refrigerant passes through the orifice tube, the pressure on the refrigerant is lowered, causing the refrigerant to vaporize at the orifice tube. The orifice tube also measures the amount of liquid refrigerant that can flow into the evaporator.

Refrigerant exiting the orifice tube flows into the evaporator core in a low-pressure, liquid state. Ambient air is drawn through the HVAC module and passes through the evaporator core. Warm and moist air will cause the liquid refrigerant to boil inside the evaporator core. The boiling refrigerant absorbs heat from the ambient air and draws moisture onto the evaporator. The refrigerant exits the evaporator through the suction line and flows back to the compressor in a vapor state, completing the A/C cycle of heat removal. At the compressor, the refrigerant is compressed again and the cycle of heat removal is repeated.

The conditioned air is distributed through the HVAC module for passenger comfort. The heat and moisture removed from the passenger compartment condenses, and discharges from the HVAC module as water.