The number below refers to the step number on the diagnostic table.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics | ||||
1 | Did you perform the Diagnostic System Check for Engine Electrical? | -- | Go to Step 2 | |
2 | Start the engine, observe the charge indicator on the instrument panel cluster (IPC) . Is the charge indicator ON? | -- | Go to Step 3 | |
3 |
Important: The green POWER lamp of the tester should remain illuminated while the tester is being used.
Connect the red lead of the J 41450-B to the generator output terminal. Does the green POWER lamp on the tester illuminate? | -- | Go to Step 6 | Go to Step 4 |
4 | Measure the voltage from the output terminal of the generator to the generator metal housing. Does the voltage measure equal to the specified value? | B + | Go to Step 14 | Go to Step 5 |
5 | Measure the voltage from the output terminal of the generator to the battery negative terminal. Does the voltage measure equal to the specified value? | B + | Go to Step 12 | Go to Step 11 |
6 |
Caution: Make sure that the load is completely turned off before connecting or disconnecting a carbon pile load tester to the battery. Otherwise, sparking could ignite battery gasses which are extremely flammable and may explode violently.
Important: Ensure that all generator output circuit wires pass through the inductive probe. Does the red DIAGNOSTIC lamp on the tester illuminate? | -- | Go to Step 7 | Go to Step 13 |
7 |
Does the red DIAGNOSTIC lamp on the tester illuminate? | -- | Go to Step 15 | Go to Step 8 |
8 |
Important: If the generator is not capable of producing the Load Test amps, operate the generator at it's maximum possible output. Does the red DIAGNOSTIC lamp on the tester light? | -- | Go to Step 15 | Go to Step 9 |
9 |
Does the voltage measure greater than the specified value? | 0.5 V | Go to Step 11 | Go to Step 10 |
Does the voltage measure greater than the specified value? | 0.5 V | Go to Step 12 | Go to Step 16 | |
11 | Repair the high resistance or an open in the output circuit of the generator. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | 0.5 V | Go to Step 16 | -- |
12 | Repair the high resistance or open in the ground circuit of the generator. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 16 | -- |
13 |
Does the red DIAGNOSTIC lamp illuminate? | -- | Go to Step 15 | Go to Step 14 |
14 | There is a problem with the J 41450-B . Refer to the manufacturers instructions, how to test the J 41450-B for proper operation. Has the J 41450-B tester been replaced? | -- | Go to Step 3 | -- |
15 | Replace the generator. Refer to Generator Replacement . Is the repair complete? | -- | Go to Step 16 | -- |
16 | Operate the system for which the symptom occurred. Did you correct the condition? | -- | System OK | Go to Step 2 |
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics | ||||
1 | Did you perform the Diagnostic System Check for Engine Electrical? | -- | Go to Step 2 | |
2 |
Does the scan tool indicate the voltage is less than the specified value? | 12.6 volts | Go to Step 3 | |
3 |
Is the generator output within 10 A of the specified value? | 87 A | Go to Step 9 | Go to Step 4 |
4 |
Is the voltage above the specified value? | 0.5 V | Go to Step 6 | Go to Step 5 |
5 |
Is the voltage above the specified value? | 0.5 V | Go to Step 7 | Go to Step 8 |
6 | Test the battery positive circuit between the generator output terminal and the battery positive terminal for a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 9 | Go to Step 7 |
7 | Repair the high resistance in the ground circuit between the generator housing and the battery negative terminal. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 9 | -- |
8 | Replace the generator. Refer to Generator Replacement . Did you complete the repair? | -- | Go to Step 9 | -- |
9 | Operate the system in order to verify the repair. Did you correct the condition? | -- | System OK | Go to Step 3 |