GM Service Manual Online
For 1990-2009 cars only

Coolant Heater Cord Replacement 3.8L

Removal Procedure


    Object Number: 628712  Size: SH
  1. Remove the coolant heater cord retainer from the upper radiator support.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  3. Object Number: 628727  Size: SH
  4. Cut the coolant heater cord retaining straps from the engine wiring harness.

  5. Object Number: 296201  Size: SH
  6. Disconnect the coolant heater cord from the coolant heater.
  7. Lower the vehicle.
  8. Remove the coolant heater cord from the vehicle.

Installation Procedure


    Object Number: 296201  Size: SH

    Notice: The heater cord must not touch the engine, hot pipes, manifold, or any moving parts. Route the cord to the left front of the engine compartment securing with tie straps as necessary to prevent damage.

  1. Install the coolant heater cord to the vehicle.
  2. Raise the vehicle.
  3. Connect the coolant heater cord to the coolant heater.

  4. Object Number: 628727  Size: SH
  5. Install new retaining straps to the coolant heater cord and the engine wiring harness.
  6. Lower the vehicle.

  7. Object Number: 628712  Size: SH
  8. Install the coolant heater cord retainer to the upper radiator support.

Coolant Heater Cord Replacement 3.4L

Removal Procedure


    Object Number: 628712  Size: SH
  1. Remove the coolant heater cord retainer from the upper radiator support.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  3. Object Number: 628727  Size: SH
  4. Cut the coolant heater cord retaining straps from the engine wiring harness.

  5. Object Number: 296201  Size: SH
  6. Disconnect the coolant heater cord from the coolant heater.
  7. Lower the vehicle.
  8. Remove the coolant heater cord from the vehicle.

Installation Procedure


    Object Number: 296201  Size: SH

    Notice: The heater cord must not touch the engine, hot pipes, manifold, or any moving parts. Route the cord to the left front of the engine compartment securing with tie straps as necessary to prevent damage.

  1. Install the coolant heater cord to the vehicle.
  2. Raise the vehicle.
  3. Connect the coolant heater cord to the coolant heater.

  4. Object Number: 628727  Size: SH
  5. Install new retaining straps to the coolant heater cord and the engine wiring harness.
  6. Lower the vehicle.

  7. Object Number: 628712  Size: SH
  8. Install the coolant heater cord retainer to the upper radiator support.