Tools Required
J 38185 Hose Clamp
Pliers
Removal Procedure
Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads
must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury
and/or damage to the vehicle or its components.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the engine mount struts. Refer to the following procedures:
- Remove the fan shroud. Refer to
Fan Shroud Replacement
.
- Remove the brackets and
the bolts from the upper radiator.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the lower air deflector. Refer to
Radiator Air Baffle Assemblies and Deflectors
.
- Use J 38185
to remove the outlet hose clamp from
the radiator hose.
- Remove the outlet hose from the radiator.
- Remove the transaxle oil cooler lines from the radiator. Refer
to
Automatic Transmission Oil Cooler Pipes Replacement
in Automatic Transaxle-4T65-E.
- Lower the vehicle.
- Remove the low coolant module. Refer to
Coolant Level Module Replacement
.
- Remove the radiator from the lower mounts.
Installation Procedure
- Install the radiator to
the lower mounts.
- Install the low coolant module. Refer to
Coolant Level Module Replacement
.
- Raise the vehicle.
- Install the transaxle oil cooler lines to the radiator. Refer
to
Automatic Transmission Oil Cooler Pipes Replacement
in Automatic Transaxle-4T65-E.
- Install the outlet hose to the radiator.
- Use J 38185
to install the outlet hose clamp to the radiator hose.
- Install the lower air deflector. Refer to
Radiator Air Baffle Assemblies and Deflectors
in Engine Cooling.
- Lower the vehicle.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the brackets and bolts to the upper radiator.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the fan shroud. Refer to
Fan Shroud Replacement
.
- Install the engine mount struts. Refer to the following procedures:
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine
Electrical.
- Inspect for leaks.