GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2006
🢒
Express
🢒
Preface
🢒
Cautions and Notices
🢒 Front Side Door Replacement
Removal Procedure
Remove the Trim Panel. Refer to
Body Hinge Pillar Trim Panel Replacement
in Interior Trim.
Disconnect the electrical connectors in the hinge pillar for the door wire harness.
Push the rubber conduit out from the hinge pillar in order to remove the rubber conduit from the hinge pillar.
Remove the wire harness from the hinge pillar.
Remove the check link from the hinge pillar. Refer to
Front Side Door Check Link Replacement
.
Remove the hinge pins (2) from the door. Refer to
Front Side Door Hinge Pin and Bushing Replacement
.
With an assistant, remove the door from the vehicle.
Installation Procedure
With an assistant, install the door to the vehicle.
Install the hinge pins (2) to the door. Refer to
Front Side Door Hinge Pin and Bushing Replacement
.
Install the check link to the hinge pillar. Refer to
Front Side Door Check Link Replacement
.
Install the wire harness to the hinge pillar.
Push the rubber conduit into the hole in the hinge pillar.
Connect the electrical connectors for the front door wire harness.
Install the Trim Panel. Refer to
Body Hinge Pillar Trim Panel Replacement
in Interior Trim.